03-1-08 Camshaft Cover Oil Leaks

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DATE

Sedan Range 1/96 03.1-08

SERVICE TECHNICAL BULLETIN


MODEL 1995-96 MY
Camshaft Cover Oil Leaks – AJ16 Engine – Sedan (4.0)Range
Revised Bolt Torque Specification VIN
720001-767554

ISSUE:
The torque specification for the camshaft cover retaining bolts has been revised
beginning with VIN 767555. The revised torque specification ensures that the
shoulder on the shank of the bolt bottoms against the surface of the cylinder head
(Illustration 1) to achieve even compression of the camshaft cover gasket and to
reduce the incidence of oil leakage.
The revised torque specification applies to all AJ 16 engines.
ACTION:
In case of oil leakage or when removing and installing the camshaft cover for any
reason, follow the procedure below.
INSTALLING CAMSHAFT COVER
1. Discard the ”on-plug” ignition coil gaskets, the spark plug well seals, and the
camshaft cover gasket.
2. Wipe clean all seal faces on both the camshaft cover and the cylinder head.

CAMSHAFT COVER RET


COVER AINING BOL
RETAINING T
BOLT

CAMSHAFT COVER
RETAINING BOL
RETAINING T
BOLT

CAMSHAFT COVER

W ASHER

ISOLATOR W ASHER
ISOLAT
GASKET

CYLINDER HEAD
BOLT SHANK SHOULDER
BOLT
JSI-2702

ILLUSTRATION 1

Date of issue 1/96 Bulletin Number 03.1-08 Page 1 of 2


3. Install new seals in the spark plug wells.
4. Install a new camshaft cover gasket.
5. Install the camshaft cover and tighten the 13 retaining bolts “finger-tight.”
6. Final tighten the retaining bolts in the sequence shown in Illustration 2
Torque the bolts to 5 lb. ft. (6.5 Nm).
7. Install new seals when reinstalling the “on-plug” ignition coils.

CAMSHAFT COVER BOL


COVER T T ORQ
BOLT UE SEQ
ORQUE UENCE
SEQUENCE

7 5 1 2 8 12

11 10

9 3 4 6 13
JSI-2701

ILLUSTRATION 2

PARTS INFORMA
ARTS TION:
INFORMATION:
Refer to the Parts Microfiche.

WARRAN TY INFORMA
ARRANTY TION:
INFORMATION:
FAU L
LTT R.O. TIME
CODE NUMBER DESCRIPTION ALLOWA N C E
LO
AB DC HJ 12.29.39 Camshaft cover gasket 1.00 hrs.
replace

Page 2 of 2 Bulletin Number 03.1-08 Date of issue 1/96

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