Screw Thread Measurement

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Measurement of Screw Thread

Outline
• Common terms
• Pitch Errors
• Errors in Measurement
• Effective Diameter Measurement
Screw Thread
• A SCREW THREAD is a ridge of uniform section in the
form of a helix on the external or internal surface of a
cylinder.
• the PITCH of a thread P is the distance from a point on
the thread form to the corresponding point on the
next form, measured parallel to the axis
Elements of a Vee-form Thread
A vee-from thread is composed basically of the
following elements.
– Major or outside diameter
– Minor or root diameter
– Form, particularly flank angles
– Pitch
– Simple effective diameter
SCREW THREAD
Lead & Pitch
Errors in Measurement
There are at least five important elements which require
consideration:
• Major diameter
• Minor diameter
• Effective diameter
• Pitch and angle of the thread form
• Errors on the major and minor diameters will cause
interference with the mating thread
• Errors on the effective diameter will also result in
weakening of the assembly
• pitch and angle errors are also not desirable as they cause a
progressive tightening and interference on assembly
Errors in Measurement
• Drunken Thread: Thread drunkenness is a
particular case of a periodic pitch error recurring at
intervals of one pitch
Pitch Errors in Screw Threads
Progressive Pitch Error: This
error occurs when the tool
work velocity ratio is incorrect
though it may be constant.

Periodic Pitch Error: This


type of error occurs when the
tool work velocity ratio is not
constant.
Irregular Errors
These arise from disturbances in the machining set-up,
variations in the cutting properties of material etc
• Erratic Pitch. This is the irregular error in pitch and
varies irregularly in magnitude over different lengths of
thread.
Progressive Error. When the pitch of a screw is
uniform, but is shorter or longer than its nominal value,
it is said to have progressive error.
Periodic Error. If the errors vary in magnitude and
recur at regular intervals, when measured from thread to
thread along the screw are referred to as periodic errors.
Measurement of Major
Diameter

bench micrometer is used to measure Major


Diameter
Dc=Calibrated diameter of the setting cylinder
Rc= Micrometer reading on setting cylinder
Rt=Micrometer reading on thread
Then, Major Diameter = Dc+(Rt-Rc)
Effective Diameter Measurement
(I ) Thread micrometer
method.

(ii) One wire and two wire


method.
Two Wire Method
Matrix Pitch Measuring
Machine
Three Wire Method
The wires are placed in the
threads and a micrometer is used
to measure over the top of the
wires.
M = E - 0.86603P + 3W
M = the measurement over the
wires
E = the pitch diameter
P = the pitch or (1/TPI)
W= the wire size
Thank You

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