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    This document discusses experimental research into optimizing surface roughness in turning mild steel. The study investigated the effects of cutting parameters like spindle speed, feed rate, and depth of cut on surface roughness. Tests were conducted on mild steel specimens using varying speeds from 242 to 635 rpm, feeds from 0.05 to 0.10 mm, and depths of cut from 0.5 to 1.0 mm. The results showed that lower surface roughness was achieved at higher speeds and lower feeds. Graphs of the data also showed surface roughness decreasing with increasing speed and depth of cut. Further tests of hardness and roughness using a CNC lathe are planned to continue optimizing the turning conditions for minimum surface roughness.

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    This document discusses experimental research into optimizing surface roughness in turning mild steel. The study investigated the effects of cutting parameters like spindle speed, feed rate, and depth of cut on surface roughness. Tests were conducted on mild steel specimens using varying speeds from 242 to 635 rpm, feeds from 0.05 to 0.10 mm, and depths of cut from 0.5 to 1.0 mm. The results showed that lower surface roughness was achieved at higher speeds and lower feeds. Graphs of the data also showed surface roughness decreasing with increasing speed and depth of cut. Further tests of hardness and roughness using a CNC lathe are planned to continue optimizing the turning conditions for minimum surface roughness.

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    This document discusses experimental research into optimizing surface roughness in turning mild steel. The study investigated the effects of cutting parameters like spindle speed, feed rate, and depth of cut on surface roughness. Tests were conducted on mild steel specimens using varying speeds from 242 to 635 rpm, feeds from 0.05 to 0.10 mm, and depths of cut from 0.5 to 1.0 mm. The results showed that lower surface roughness was achieved at higher speeds and lower feeds. Graphs of the data also showed surface roughness decreasing with increasing speed and depth of cut. Further tests of hardness and roughness using a CNC lathe are planned to continue optimizing the turning conditions for minimum surface roughness.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    21 views18 pages

    Presentation New

    Uploaded by

    bikash kumar
    This document discusses experimental research into optimizing surface roughness in turning mild steel. The study investigated the effects of cutting parameters like spindle speed, feed rate, and depth of cut on surface roughness. Tests were conducted on mild steel specimens using varying speeds from 242 to 635 rpm, feeds from 0.05 to 0.10 mm, and depths of cut from 0.5 to 1.0 mm. The results showed that lower surface roughness was achieved at higher speeds and lower feeds. Graphs of the data also showed surface roughness decreasing with increasing speed and depth of cut. Further tests of hardness and roughness using a CNC lathe are planned to continue optimizing the turning conditions for minimum surface roughness.

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    INTRODUCTION

    Surface finish is one of the prime requirements of industrial machining.

    The purpose of this project is focused on the analysis of optimum cutting conditions
    to get lowest surface roughness in turning.

    This paper presents an experimental study to investigate the effects of cutting paramete
    like spindle speed, feed and depth of cut.

    The objective was to establish correlation between cutting speed, feed rate and depth o
    cut to optimize the turning conditions based on surface roughness.
    Applications & Uses

     aerospace
     defense
     heavy equipment
     industrial process equipment
     medical devices
     pharmaceuticals
     metrology
     motion control (moving parts of machine)
    SURFACE ROUGHNESS
    • Surface finish also known as surface texture is the characteristics of a
    surface

    • Many industrial applications require surface roughness information to ensure


    proper function of end products.

    • Fast and accurate measurement and monitoring of surface roughness is


    crucial to safeguard product quality of automotive applications such as brake
    shoes and pads, friction plates, or sealing shafts, as well as electronics and
    semiconductor applications such as lead frames or copper panels.

    Symbol
    METHODS OF MEASURING SURFACE
    FINISH

     TOUCH INSPECTION

     VISUAL INSPECTION

     SCRATCH INSPECTION

     MICROSCOPIC INSPECTION

     SURFACE PHOTOGRAPHS

     MICRO INTERFEROMETER

     REFLECTED LIGHT INTENSITY


    FUNDAMENTAL OF ROUGHNESS
    TESTER
    Roughness is a measurement of the small scale variation in the height
    of a physical surface. It consists of surface irregularities which results
    from the various machining process. These irregularities combine to
    form surface texture.

    PARAMETERS

    • POWER SUPPLY
    • AC ADAPTER
    • ROUGHNESS TESTER
    • STYLUS
    • MILD STEEL
    LITERATURE
    SL. TITLE
    REVIEW
    AUTHORS WORK
    NO
    1 Evaluation of Surface Finish on Machining Of T.Senthil Kumar, The factors and the levels
    Mild Steel Using High Speed Steel Tool in G.Mahadevan, that influencing are High
    Lathe with Normal Coolant (Or) Nano Material T.R.Vikraman. speed and the interaction
    Added Coolant. (2014) factor is High speed with
    low feed . This shows that
    the Surface Roughness is
    low at the maximum speed
    and at minimum feed

    2 Analysis and Optimization of Surface Ravi Patel, Ankit Kumar, Optimal parameters for
    Roughness in Turning Operation of Mild Steel Jitendra Kumar Verma. surface roughness the
    using Taguchi Method. (2016) optimal parameters found
    were spindle speed 225
    rpm; feed 0.075mm/rev and
    depth of cut 0.8 mm.
    SL. NO TITLE AUTHORS WORK

    3 Variation of surface roughness with feed rate J. N. Malleswara Rao, M. After conducting the
    on mild steel components produced by C N C Sumalatha, V. V. S. Kesava experimental investigation
    Lathe. (2016) Rao, V. Anurupa & G. on CNC Lathe with 6 nos.
    Srivalli5 Mild Steel work pieces the
    Surface Roughness value
    (Ra) increases with the
    increase in the Feed rate in
    CNC Lathe.

    4 Analysis of the Effects of Parameters on Mild Sachin Jangra, Mukesh From the experimental
    Steel (1018) During CNC Turning Using Gupta, Raj Kumar result and analysis done one
    Graph Theory. (2016) can conclude that feed
    influences the MRR most,
    followed by speed followed
    by depth of cut. Similarly,
    in the case of Surface
    roughness most influencing
    factor is Depth of cut
    followed by feed followed
    by speed
    PRESENT WORK
    OBJECTIVES
    • Preparation of test specimen samples.
    • Analysis of Surface Roughness in Turning Operation of Mild Steel.
    Materials and methods
    Material: Mild Steel
    • Dimension of welding plate: 40mm X 300mm

    Machines Used:

    • For Turning: Lathe Machine.


    • For Facing: Lathe Machine.
    • Surface Roughness tester.
    • Tachometer.
    Surface Roughness Tester:
    • Measuring Range: 0.05-10 (micro metre)
    • Tracing Length: 6 mm.
    • Tracing Speed: 1.0 mm/sec
    • Accuracy: +/-15%
    • Operating Temperature: 0~40C
    • Weight: 200 gm
    Experiment
    Factors:
    • Spindle Speed (rpm)
    • Feed (mm)
    • DOC (mm)

    Outcomes:
    • surface Roughness (micro metre)

    Objectives:
    • Minimum surface roughness.
    EXPERIMENTAL DATA

    SL.NO SPEED(rpm) FEED(mm) DOC (mm) Ra (μm)

    1 242 0.05 0.5 6.634


    2 242 0.10 1.0 6.432
    3 460 0.05 0.5 4.784
    4 460 0.10 1.0 4.282
    5 635 0.05 0.5 3.336
    6 635 0.10 1.0 3.281
    Graph plot Ra vs DOC
    Graph plot Ra vs RPM
    Plan of Action

    We will also perform the Charpy Impact Test on the specimen.

    We will also perform surface Hardness test.

    We will also perform surface roughness test in CNC Lathe machine.


    Conclusions
    • We prepared the specimen for the Surface roughness test.
    • This experiment shows that the Surface Roughness is low at the
    maximum speed and at a minimum feed.
    THANK YOU

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