The document summarizes finite element modeling of clamped beams impacted transversely by a mass. It discusses two studies - the first verifies experimental results on maximum beam deflection, finding close agreement between simulation and experiment. The second analyzes different failure types observed experimentally in aluminum beams. The simulation is able to predict the observed failure pattern of tensile fracture followed by shear fracture at higher velocities, though failure occurs at slightly lower velocities in the model. Overall the modeling verifies the experimental findings.
The document summarizes finite element modeling of clamped beams impacted transversely by a mass. It discusses two studies - the first verifies experimental results on maximum beam deflection, finding close agreement between simulation and experiment. The second analyzes different failure types observed experimentally in aluminum beams. The simulation is able to predict the observed failure pattern of tensile fracture followed by shear fracture at higher velocities, though failure occurs at slightly lower velocities in the model. Overall the modeling verifies the experimental findings.
The document summarizes finite element modeling of clamped beams impacted transversely by a mass. It discusses two studies - the first verifies experimental results on maximum beam deflection, finding close agreement between simulation and experiment. The second analyzes different failure types observed experimentally in aluminum beams. The simulation is able to predict the observed failure pattern of tensile fracture followed by shear fracture at higher velocities, though failure occurs at slightly lower velocities in the model. Overall the modeling verifies the experimental findings.
The document summarizes finite element modeling of clamped beams impacted transversely by a mass. It discusses two studies - the first verifies experimental results on maximum beam deflection, finding close agreement between simulation and experiment. The second analyzes different failure types observed experimentally in aluminum beams. The simulation is able to predict the observed failure pattern of tensile fracture followed by shear fracture at higher velocities, though failure occurs at slightly lower velocities in the model. Overall the modeling verifies the experimental findings.
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Finite Element Modeling of
Clamped Beams Struck Transversely
by a Mass
Soham Gupta (07CE3108) Supervisor: Prof Amit Shaw.
Structural Engineering Section
Department of Civil Engineering IIT Kharagpur Introduction Study of structural failure under impact loading is of importance for the safety and hazard assessment of structures. The beams being relatively critical elements have attracted more attention of scientists and engineers. Two basic modes of failure—tensile tearing and shear failure modes—have been observed in experiments. Introduction • In this project two sets of numerical modeling were performed for two similar experimental studies where a clamped beam of varying thickness was impacted transversely by a striker at mid-span with increasing velocities. • In the first study numerical modeling and verification was performed for the experimental study by Norman Jones where the accuracy of the theoretical rigid- plastic analysis, which were developed in the paper “Dynamic response of a rigid plastic clamped beam struck by a mass” were tested. Introduction Introduction In the second study Finite element modelling is carried out to study and verify the results obtained from the experimental study [‘Failure of aluminium beams under low velocity impact’ M.N. Mannon, R. Ansari, H. Abbas] of impact of blunt nose projectile at varying velocity on clamped aluminium beams of different thickness. The data included no-failure as well as failure of beams. Three different types of failure occurring at increasing velocity of strike have been observed. Introduction LITERATURE REVIEW The maximum permanent transverse deformation at the impact point may be estimated from theoretical analysis by Norman Jones et al. Thus, Wf/l1 = [-1+√{1+2µγ/(1+r)}]/2γ or Wf/H = 0.5[-1+√(1+8λ(1+r))]. (1) Where Wf maximum permanent transverse deformation l1 length of the beam from the impact point µ 2GVo2/(BH2σo) for a beam with rectangular cross section γ l1/H for a beam with rectangular cross section r l1/l2 λ GVo2l1/(2BH3σo) for a beam with rectangular cross section LITERATURE REVIEW • The theoretical analysis gives good agreement with the experimental results, especially for the aluminium alloy beams which are essentially strain rate insensitive at the usual strain rates encountered in practice as found in “Response of structures to dynamic loading; Mechanical properties at High Rates of Strain” by N. Jones et al. • However, the strain rate sensitivity of the material should be considered for steel beams. LITERATURE REVIEW • The Cowper-Symonds empirical expression: σo’ = σo(1+(έ/D)1/p) may be used for the influence of material strain rate sensitivity, where strain rate = 45 s-1 D = 40.4 s-1 and p = 5 for mild steel. • Therefore, the dynamic flow stress for the steel beams is σo’ = σo(1+1.0218) = 2.0218 σo. • It is possible that above equation might overestimate the influence of material strain rate effects because the strain rate is less than 45s-1 during the later stages of a beam response. However, the experimental results agree surprisingly well with the theoretical predictions with σ’0.618 =0.618σo’ or σo = 2.0218*0.618 σo = 1.249 σo LITERATURE REVIEW The modes of failure of beams under impact loading observed in the experiments are of the following three types, viz: –Type I: Fracture at the point of strike. –Type II: Fracture at one or both supports. –Type III: Fracture at the point of strike with bulging and turn around supports after fracture. The Type I mode of failure was observed at low velocity, whereas, Type III was observed at high velocity and the Type II at intermediate velocity. In order to predict different modes of failure with respect to the velocity of strike of projectile, three velocity thresholds are introduced: – tensile fracture velocity Vt. – shear fracture velocity Vs. – rupture velocity, Vr. The tensile fracture velocity, Vt, is the minimum velocity of projectile at which a beam fails in Type I mode. The shear fracture velocity, Vs, is the minimum velocity at which a beam fails by shear fracture at supports (i.e. Type II). The rupture velocity, Vr, is the minimum velocity at which a beam fails by tensile fracture at the point of strike and it is accompanied by bulging and subsequent turn around supports. The relationship between the three velocities is: Vr>Vs>Vt. LITERATURE REVIEW The empirical equations developed in [1] for the three velocity thresholds are :
where Vc is the velocity of sound in aluminium, H is the beam
thickness and 2L is the span of the beam. The above empirical equations have been derived from the present data of commercially pure aluminium beams impacted by cylindrical blunt hardened steel projectile in the velocity range of 11–114 m/s. OBJECTIVES • The objective is to numerically model the experiment. • To verify the experimental results obtained by Norman Jones and the equations derived in the paper “Dynamic response of a rigid plastic clamped beam struck by a mass”. • To understand & verify the different types of failure occurring in a beam upon transverse impact. SIMULATION DETAILS In case of 1st study where maximum deflection was studied: Since the simulation is performed to numerically verify the experimental results , the parameters are taken accordingly • Width of the impact area = 5.08 mm. • Impact weight = 5 kg. • Beam width B = 10.16 mm (all cases) • Span = 101.6 mm (all cases) • Beam thickness H = 3.81, 5.08, 6.35,7.62 mm. • Densities: Aluminium alloy = 2700 kg m-3 ; Steel = 7800 kg m-3 • poisson’s ratio : 0.3(steel) and 0.33(aluminium alloy) • Yield stresses – aluminium • 354.5 N/mm2 (H= 3.81 , 5.08 and 6.35 mm); • 412 N/mm2 (H= 7.62 mm) – steel • 337 N/mm2 (H= 3.81 mm and 5.08 mm) • 302 N/mm2 (H 6.35 mm and 7.62 mm) ABAQUS views ABAQUS views ABAQUS views ABAQUS views ABAQUS views ABAQUS views ABAQUS views ABAQUS views ABAQUS views ABAQUS views ABAQUS views ABAQUS views SIMULATION DETAILS In case of 2nd study where failure types were studied: Since the simulation is performed to numerically verify the experimental results , the parameters are taken accordingly • Width of the impact area = 12.8 mm; Height = 25 mm • Impact weight = 26.1 gm. • Span of beam = 165 mm (all cases) • Beam thickness H = 0.81,1.55,2.05 mm. • Densities: Aluminium = 2700 kg m-3 ;Steel projectile = 10106.88 kg m-3 (upscaled to keep the mass ratio same for 2d and 3d analysis) • poisson’s ratio : 0.3(steel) and 0.33(aluminium) • Yield stress for aluminium: 115 MPa ABAQUS Views: Type 1 Failure ABAQUS Views: Type 1 Failure ABAQUS Views: Type 1 Failure ABAQUS Views: Type 1 Failure ABAQUS Views: Type 1 Failure ABAQUS Views: Type 1 Failure ABAQUS Views: Type 1 Failure ABAQUS Views: Type 1 Failure ABAQUS Views: Type 1 Failure ABAQUS Views: Type 1 Failure ABAQUS Views: Type 1 Failure ABAQUS Views: Type 1 Failure ABAQUS Views: Type 1 Failure ABAQUS Views: Type 1 Failure ABAQUS Views: Type 1 Failure ABAQUS Views: Type 1 Failure ABAQUS Views: Type 1 Failure ABAQUS Views: Type 1 Failure ABAQUS Views: Type 1 Failure ABAQUS Views: Type 1 Failure ABAQUS Views: Type 2 Failure ABAQUS Views: Type 2 Failure ABAQUS Views: Type 2 Failure ABAQUS Views: Type 2 Failure ABAQUS Views: Type 2 Failure ABAQUS Views: Type 2 Failure ABAQUS Views: Type 2 Failure ABAQUS Views: Type 2 Failure ABAQUS Views: Type 2 Failure ABAQUS Views: Type 2 Failure ABAQUS Views: Type 2 Failure ABAQUS Views: Type 2 Failure ABAQUS Views: Type 2 Failure ABAQUS Views: Type 2 Failure ABAQUS Views: Type 2 Failure ABAQUS Views: Type 2 Failure ABAQUS Views: Type 2 Failure ABAQUS Views: Type 2 Failure ABAQUS Views: Type 2 Failure ABAQUS Views: Type 2 Failure ABAQUS Views: Type 3 Failure ABAQUS Views: Type 3 Failure ABAQUS Views: Type 3 Failure ABAQUS Views: Type 3 Failure ABAQUS Views: Type 3 Failure ABAQUS Views: Type 3 Failure ABAQUS Views: Type 3 Failure ABAQUS Views: Type 3 Failure ABAQUS Views: Type 3 Failure ABAQUS Views: Type 3 Failure ABAQUS Views: Type 3 Failure ABAQUS Views: Type 3 Failure ABAQUS Views: Type 3 Failure ABAQUS Views: Type 3 Failure ABAQUS Views: Type 3 Failure ABAQUS Views: Type 3 Failure ABAQUS Views: Type 3 Failure ABAQUS Views: Type 3 Failure ABAQUS Views: Type 3 Failure ABAQUS Views: Type 3 Failure ABAQUS Views: Type 3 Failure RESULTS RESULTS Results and Discussion • Wf/H is the ratio of maximum deflection to the thickness of plate which is compared to Wf/H (calculated) which is the obtained from equation (1). From the table we can clearly see that the experimental results are in close agreement with the simulation results. Results and Discussion • From 2nd set of results we can see that in case of numerical simulation the failure is occurring at comparatively lower velocities. This may be due to difference in the properties of the actual aluminium alloy used in the experiment and the damage properties assigned to aluminium in the simulation. But still the predicted pattern of threshold velocities is verified as Vr>Vs>Vt. Results and Discussion • As expected when failure occurs, there should be a separation between the elements adjacent to the point of failure. But in the simulation we see failure as indefinite extension of one element at the location of failure. The element is supposed to be deleted but it is not which may be due to incorrect interaction property definition as while analysis the software gives warning for incorrect interaction property definition. This may also be due to incorrect ductile damage definition. REFERENCES • Failure of aluminium beams under low velocity impact. M.N. Mannon, R. Ansari and H. Abbas. International Journal of Impact Engineering (2008). • Experimental investigation of clamped beam struck transversely by a mass. J. H. Liu and Norman Jones. International Journal of Impact Engineering 1987. • Dynamic response of a rigid plastic clamped beam struck by a mass at any point on the span. J. H. Liu and Norman Jones. Department of Mechanical Engineering, The University of Liverpool. 1 June 1987