GOC & Modular IO Trial

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GOC & MODULAR I/O

Factory Automation & Industrial Division


Mitsubishi Electric India Private Limited
• Topics
Part-1 GOC
1. GOC Line up
2. GOC-Various Features
3. Nomenclature
4. Main Unit Details- DI/DO & HMI Function
5. I/O Extension Unit Details
6. Communication Extension Unit Details
7. Parts of Controller Memory
8. GOC Toolkit
• Topics
Part-2 Modular IO
1. Modular I/O concept and advantage
2. Features & Benefits
3. Types of Modular Header
4. IO Modules
5. Product Line-up
6. Software Features & Benefits
7. Applications wise system configuration
GOC

Graphic Operation Controller

Graphic Operation Controller (GOC) is a micro range of controller which consists of PLC
function, HMI function and embedded illuminated keys.
It is designed to full fill the automation requirements of any small size, standalone machine.
Mitsubishi FA II Product Line

Nexgenie 2000 PLC


- Up to 192 I/O’s+200 RIO
- 2 Axis Control ( Pulse train
output)
- Counter & encoder interface
- Multiple Series Port. MAX 6

Nexgenie 1000 PLC


- Up to 40 DIs + 40 Dos
- BASE +4 Expansion
- Universal Analog module

I/O Capacity & Features


GOC Soft Features

● Integrated Tool HMI Configuration


 User friendly GUI
 Fast screen development with drag n drop
objects and properties
 Configurable operation for Function Keys
 Configurable operation for Illuminated Keys and
Control of Dual-Colour LEDs
● Integrated Tool Hardware Configuration  Screen Actions and Chaining
 User friendly GUI for Configuration and Parameterization of
Main Unit, I/O Extension, COM Extension
 Special functionality configuration:
Counter, Encoder, Counter compare interrupt, Hardware input
interrupt, Pulse catch
 Serial port parameterization and protocol configuration
 Analog I/O Configuration and Handling ● CoDeSys Programming Platform
● FB libraries  Single programming software for PLC and HMI
 Support of existing functionality
Nexgenie1000 FB libraries  IEC 61131-3 compatible
-GOC  6 programming languages: LD, FBD, ST, IL, SFC,
-Utilities CFC
-PID  Built-in-visualization
Easy Selection
I/O extension units
COM extension units

Main Unit Expansion Communication

GC 35 M H - 32 MR - D GC - 8 EX - ES GC - RS232 - COM

DC powered uni t (us ed wi th Rel a y E Communication


D type outputs ) Relay output COM Extension
DC powered Ma in wi th s i nk type ES Sink type transistor
DS Tra ns i s tor outputs
output
DC powered wi th Source type
DSS tra ns i s tor output ESS Source type RS232
transistor output
MR Ma i n Uni t wi th Rel a y outputs 12 Resolution for Analog RS422
I/os
MT Ma i n Uni t wi th Tra ns i s tor outputs
ENET
EX
16 16 I/Os (8 i nputs + 8 outputs ) Digital input
32 32 I/Os (16 i nputs + 16 outputs ) EYR Relay output
EYT Transistor output
Analog
H Hori zonta l Mounting AD Analog input GC - 4UAD - 12
V Verti cal Mounti ng DA Analog output
A Analog mixed input
Resolution
M Monochrome output
C Col or ET Digital mixed input
output (transistor)
35 3.5" LCD ER Digital mixed input 4 Input
output (Relay)
AD - Analog Input
8 no. of I/O points DA - Analog Output
U - Univesal
GOC Main Unit

Main Unit Front Side View

128x64 Pixels LCD screen

LED Indicator (Power & Run)

8 Illuminated Keys
Function Keys (F1 to F5)

HMI Keys For Display


Navigation & Setting
GOC Main Unit

Main Unit Back Side View

I/O1 I/O2
Extension Slot Extension Slot
Slide-in label
insertion
Input
Terminal Blocks

COM2
Extension Slot

COM1
Extension Slot
Power Supply
Terminal Block

Output
Terminal Blocks
GOC Main Unit

● Main Units (Horizontal Model)

1. 16 Digital Inputs + 16 Transistor Outputs Sink Type GC35MH-32MT-DS


2. 16 Digital Inputs + 16 Transistor Outputs Source Type GC35MH-32MT-DSS
3. 16 Digital Inputs + 16 Relay Outputs GC35MH-32MR-D
4. 8 Digital Inputs + 8 Transistor Outputs Sink Type GC35MH-16MT-DS
5. 8 Digital Inputs + 8 Transistor Outputs Source Type GC35MH-16MT-DSS
6. 8 Digital Inputs + 8 Relay Outputs GC35MH-16MR-D

 Digital Input: 24 VDC, Sink/ Source

 Digital Output: 24 VDC Transistor, Source type, 300mA per output


 Digital Output: 24 VDC Transistor, Sink type, 300mA per output
 Relay Output: 500mA per output, 220 VAC/30 VDC
GOC Main Unit Features

Main Unit with Up to 32 I/Os


Configurable functionality for digital inputs

2 HSC inputs, 20 KHz

2 Encoder interfaces, 5 KHz


A

2 Hardware input interrupts


logic scan
2 Pulse catch
GOC HMI Function
User define labels
Easy customisation of front look –

 Insert able side-in labels


 Process mimic
 Brand labelling
 Machine information

Key Highlights –

 3.5’’ Mono colour


 Configurable illuminated keys
 Configurable function keys
 Multilanguage support

 Easy navigation
 User configurable operation
GOC I/O Extension Units

4 Pt. 24 VDC Digital Input,sink/source + 4


8 Pt. 24 VDC Digital Input, 6 Pt. Relay Output, 500mA per output, Pt. 24 VDC Transistor Output, Source
sink/source- GC-8EX-ES 220 VAC/30 VDC- GC-6EYR-ES type, 1.5A per output- GC-8ET-ESS

4 Channel Universal Analog Voltage/ Current/


4 Ch. Analog Voltage/Current 4 Ch. Analog Voltage/Current mV/ PT100/ PT1000/ Thermocouple Input,
Input, 12-bit - GC-4AD-12 Input, 12-bit – GC-4DA-12 16 bits- GC-4UAD-16
GOC I/O Extension Units

4 Ch. Universal Analog Input 4 Ch. Universal Analog Input 2HSC (24VDC sink/source, open collector)
V/I/PT100 (-50 to 150⁰C) Input,10-bit- V/I/PT100 (-50 to450⁰C) Input,10-bit- +2PTO ( 5 VDC differential, line driver)-
GC-4UAD-10 GC-4UAD-10E GC-4HSXPTY

 GC-4HSXPTY module connected to only 1st I/O Extension slot

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Communication Extension Units

RS232 Serial Com - RS 422/485 Serial Com- Ethernet Com-


GC-RS232-COM GC-RS422-COM GC-ENET-COM

 For Programming use- GC-RS232-COM, GC-ENET-COM


 Protocols supported-
Serial Port : Modbus RTU master, Modbus RTU slave
Ethernet Port : Modbus TCP/IP Server, CCLinkIEField basic master,
CCLinkiE Field Slave

 GC-ENET-COM module connected to only 1st Com Extension slot


Controller Memory
INPUT IMAGE

OUTPUT IMAGE

RAM
MARKER

DATA

Memory

SYSTEM VAR

Application code
FLASH

Source code
GOC Tool Kit

GOC Toolkit is used for programming of the controller.


Installation of GOC toolkit installs following components on your computer
• IEC61131-3 compatible programming software CoDeSys V2.3
• Integrated tool Hardware Configuration Tool.
• Integrated tool HMI Configuration Tool
• User documentation

GOC Tool Kit installation tool free available on site www.mitsubishielectric.in


GOC Tool Kit

Download Software – In GOC Toolkit folder following content


Part-2
MODULAR I/O
MODULAR I/O

Flexible, Compact and Cost-effective distributed I/O


Modular I/O concept and advantage

Concept
■ Connected to various field bus network

Header IO & COM. modules System


■ Having concept of Station
One station
■ Choosing required field bus compatible
Header, integrating required IOs,
communication modules and system
modules forms one Modular I/O
station.

■ Modular in architecture and not block


type remote IOs Header + IO modules & system modules + Bus End

Ethernet
Advantage
■ Utilizing standard Ethernet based network
between Master and Remote Slave stations
fulfils easy connections of field devises and
communication interface remotely
DI AI DO AO COM 21
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Features & Benefits

60 * 13.2 *
Compact & easy handling

 Compact size of IO modules saves overall Panel size


and cost
 Easy IP Address setting with DIP switch
* In mm

 Integrated USB port and SD Card allows easy


63 modules
configuration
 Supports 63 IO modules

 Simple and quick field connections with


Removable Terminal Block (RTB) with push type Header IO modules system modules
connections reduces system commissioning
time by 60% Removable
Terminal
Block
 Field supply and system bus is formed with (RTB)
integrated structure reduces the installation and
wiring efforts
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Modular Headers

M-EIP-H

M-CCB-H M-MT-H  Protocol –

 Protocol –  DLR Support (Default) (Device Level Ring)

 Network Topology –  Network Topology –

 Max. 63 modules can be connected  Max. 63 modules can be connected

User can defines Output state of IO modules when disconnected from network or master CPU is not in
RUN mode. Available options are “Hold/ Clear (default)”

* Refer User Manual for more information


Modular Headers
Connections

* Supports
M-CCB-H M-MT-H M-EIP-H * DLR – Device Level Ring
Server
IO Modules
Digital Input & Output Analog Input & Output

 M-4D, M-8D &M-16D Digital input module  8 Channel Analog input


(Sink Type)  8 Ch. Current
 8 Ch. Voltage
 M-4DE, M-8DE &M-16DE Digital input
module (Source Type)  4 Channel Analog input module
 Voltage/ Current configurable
3 ms to 70 ms filter time – software configurable  16-bit resolution

 M-4TE, M-8TE & M-16TE Digital output  2 Channel Universal input module
module (Source Type)  Voltage/Current/RTD/TC configurable
 16-bit resolution

 2 Channel Analog output module


Serial COM module  Voltage/ Current configurable
 12-bit resolution
 2 Ch. Full Duplex RS-232
 Baud rate (in bps) – 2400, 4800, System Modules
……,115200
 Protocol - ASCII  System Power extension module
 Field Power Distribution module
 1 Ch. Full Duplex RS-232 with Handshaking  Field Power Isolator module
signals (RTS, CTS)  Shield Termination module
 Baud rate (in bps) – 2400, 4800,  Bus End module
……,115200
 Protocol - ASCII
Product Line-up
Module Description Ordering Module Description Ordering
Code Code

Header Analog Module


1 CC-Link IE Field Basic Header M-CCB-H 1 2 Ch, Universal Analog Input M-UAD2
Module (V/I/RTD/TC)
2 EtherNet/IP Header Module M-EIP-H 2 4 Ch, Analog Input, Voltage/ M-AD4
Current
3 Modbus TCP Header Module M-MT-H
3 8 Ch. Analog Input Voltage M-ADV8
Digital Modules
4 8 Ch. Analog Input Current M-ADI8
1 4 Digital Input, 24VDC, Sink type M-4D
5 2 Ch, Analog Output, Voltage/ M-DA2
2 8 Digital Input, 24VDC, Sink type M-8D Current
3 16 Digital Input, 24VDC, Sink type M-16D Serial COM Module
4 4 Digital Input, 24VDC, Source type M-4DE 1 2 Ch. RS-232 Serial COM Module M-2R2
5 8 Digital Input, 24VDC, Source type M-8DE 2 1 Ch. RS-232 Serial COM Module M-1R2
6 16 Digital Input, 24VDC, Source type M-16DE System Modules
7 4 Digital Output, 24VDC, Source M-4TE 1 System Power Extension Module M-SPE
type
2 Field Power Distribution Module M-FPD
8 8 Digital Output, 24VDC, Source M-8TE
3 Field Power Isolator Module M-FPI
type
4 Shield Termination Module M-ST
9 16 Digital Output, 24VDC, Source M-16TE
type 5 Bus End Module M-BE
Software Features & Benefits

Easy & Powerful Configuration tool

 Easy-to-use Modular I/O configuration tool

 Graphic based configuration

 Supports system validation and Auto configuration

 Supports effective Output test function

 IO Map - Displays local address and fieldbus


address of IO points in modular IO system

 Integrated help file for each modules

 Evaluation of each station locally without connecting


to Master

Modular IO configuration Tool available on site www.mitsubishielectric.in


Applications wise system configuration

SPM System Conveyor system


Machine integration system
PLC Panel
PLC Panel
PLC Panel

Ethernet

15 m

Station-1 Station-23

System IOs – DI-80, DO-80, AI-244,

Robotic application
PLC Panel PLC Panel
Applications wise system configuration

HVAC systems Complex system


Remote operator Panel
Mid level system
PLC Panel
PLC Panel PLC Panel
Simple
system

GOC 50 m

Ground
First floor
floor
Operator
Typical IOs – DI-24, DO-16, Operator
Panel
Typical IOs – DI-96, DO-64, Typical IOs – DI-384, DO-288, Panel
AI – 12, AO – 4
AI-24, AO-12 AI-48, AO-36, RTD - 30

Utility Monitoring & Controlling PC Based Automation


CNC based systems
PC with LabVIEW
PLC Panel
Ethernet
700 m

DIAI DOAO DIAI DOAO


Applications wise system configuration

Application – Retrofit
existing contactor logic with GOC + Modular I/O
GOC

Module Qty
M-CCB-H 1
M-16D 1
M-16TE 1
M-BE 1

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