Electrical

Electrical
OSHA 10-hour Outreach

Training
General Industry
1
Created by OTIEC Outreach Resources
PPT 10-hr. General Industry – Electrical Workgroup
v.03.01.17
Electrical
Source of photos:
OSHA
2
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Introduction
Lesson objectives:
1. Identify major electrical
hazards
2. Describe types of electrical
hazards
3. Describe electrical
protection methods
4. Recognize employer
requirements to protect
workers from electrical
hazards
Source:
OSHA
3
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Introduction
Definitions:
• Electricity – movement
of the free electrons between
atoms;
– Related terms:
• Current – the movement of
electrical charge
• Resistance – opposition to current flow Source:
NIOSH
• Voltage – a measurement of electrical

force
4
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Introduction
• Conductors – substances, such as

metals, that have little resistance to
electricity
• Insulators – substances, such as dry
wood, rubber, glass and Bakelite,
that have high resistance to
electricity
• Grounding – a conductive
connection to the earth which acts
as a protective measure
5
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Electrical Hazards
Serious injuries and death can be caused by electrical hazards such as arc flash, shocks, burns, falls, and fires. Source of graphics:
OSHA
6
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Electrical Hazards
Examples of electrical hazards

that could cause workers to be
electrocuted.
• https://www.osha.gov/video/
shipyard_accidents/08_welde
r_electrocuted.html
• https://www.osha.gov/video/
shipyard_accidents/15_locko
ut_tagout_failure.html
7
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Electrical Hazards
BE SAFE:
• Burns
• Electrocution
• Shock
• Arc flash/arc blast
• Fire
• Explosions
8
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Electrical Hazards
Burns:
• Most common shock-related
injury
• Three types of electrical
burns:
– Electrical
– Arc flash
– Thermal contact
Source:
OSHA
9
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Electrical Hazards
Electrocution:
• Is fatal
• Meaning: to kill with electrical
shock
• Results when a human is
exposed to a lethal amount of
electrical energy
10
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Electrical Hazards
Shock:
• Body becomes part
of electrical circuit
• Reflex response to
passage of electric
current through the
body Source:
OSHA
11
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Electrical Hazards
Arc Flash/Arc Blast

• Arc flash
– Sudden release of electrical
energy through air when a high-
voltage gap exists and there is a
breakdown between conductors
– Gives off thermal radiation (heat)
and bright, intense light that can
cause burns
– Temperatures as high as
35,000°F
12
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Electrical Hazards
• Arc blast – high-voltage arcs

can also produce
considerable pressure waves
by rapidly heating the air
and creating a blast
13
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Electrical Hazards
Fire:
• Most result from problems
with "fixed wiring”
• Problems with cords, plugs,
receptacles, and switches also
cause electrical fires
14
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Electrical Hazards
Explosions:
• Occur when electricity ignites
explosive mixture of material in
the air
• Note:
– Electricity is source of these
hazards
– All hazards are of equal
importance
– Lesson focuses on eliminating
electrical hazards
15
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Electrical Hazards
Examples of fatal accidents:

• Case #1: Worker electrocuted
when the ladder came in contact
with overhead power lines
• Case #2: Worker electrocuted
when mast came in contact with
high voltage overhead lines
16
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Electrical Hazards
• Case #3: Worker changing

energized ballast on light fixture
was electrocuted and fell to the
concrete floor while working
from an 8' fiberglass stepladder.
17
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Electrical Hazards
U.S. Bureau of Labor

Statistics:
• 156 electrocutions for 2014
• Up from 141 in 2013
Source of
graphics: OSHA
18
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Types of Electrical
Hazards
Contact with overhead
power lines:
• Overhead and buried
power lines carry
extremely high voltage
• Risks
– Electrocution (main risk)
– Burns and falls
Source:
NIOSH
19
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Types of Electrical
Hazards
• Cranes are not the
only equipment that
can reach overhead
power lines.
• Use of ladders or
suspension in a man- Source:
basket under or near OSHA
power lines are risks.
20
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Types of Electrical
Hazards
• Important: the covering on

an overhead power line is
primarily for weather
protection; therefore, workers
need to know that if they touch
a power line, covered or bare,
death is probable.
• https://
www.osha.gov/dts/vtools/const
ruction/ladder_powerline_fnl_e
ng_web.html
21
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Types of Electrical
Hazards
Contact with energized
sources:
• Live parts
– The major hazards
• Electrical shock and burns
• Electrical shock occurs
when the body becomes
part of the electric circuit
Source:
OSHA
22
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Types of Electrical
Hazards
– Severity and effects of an
electrical shock depend on a
number of factors
• Pathway through the body
• Amount of current
• Length of time of the exposure
• Whether skin is wet or dry
– Water
• Great conductor
• Allows current to flow more easily in
wet conditions and through wet skin
23
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(1,000 milliamperes = 1 amp; therefore, 15,000
milliamperes = 15 amp circuit) Chart
Current Reaction
Below 1 milliampere Generally not perceptible
1 milliampere Faint tingle
5 milliampere Slight shock felt; not painful but
disturbing. Average individual can
let go. Strong involuntary reactions
can lead to other injuries
6-25 milliamperes Painful shock, loss of muscular
(women) control
9-30 milliamperes The freezing current or “let-go”
(men) range. Individual cannot let go, but
can be thrown away from the
circuit if extensor muscles are
stimulated.
50-150 milliampres Extreme pain, respiratory arrest,
severe muscular contractions.
Death is possible.
1,000-4,300 Rhythmic pumping action of the
milliamperes heart ceases. Muscular contraction
and nerve damage occur; death
likely
10,000 milliamperes Cardiac arrest, severe burns; death
This table shows the body’s reaction when exposed to various levels of current. Source: OSHA
probable
24
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Types of Electrical
Hazards
• Damaged or bare wires
– Fault current may travel through
a body, causing electrical burns
or death, if
• Power supply is not grounded
• Path has been broken
• There are live parts or bare wires
– Extreme conditions and rough
treatment can change electrical
equipment from safe to
hazardous
25
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Types of Electrical
Hazards
• Defective equipment or tools
These photos show examples of defective equipment/tools. Source of photos:

OSHA
26
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Types of Electrical
Hazards
• Improper repairs
– Examples of incidents
• Ballast strap not replaced after repair =
Electrocution of 11 year old boy
• Cutting off bleed resistor on capacitor=
causes 370-volt shock
• Removing and leaving off terminal
insulator on capacitor = causes 440-
volt shock
27
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Types of Electrical
Hazards
Improper use:
• Extension and flexible
cords
– Care
– Connection
– Capacity
Source: TEEX SH
46F1-HT06
28
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Types of Electrical
Hazards
– Capacity affected
by
• Size of wire
– 14 gauge = 15
amps
– 12 gauge = 20
amps
• Length of the cord
– UL tag capacity
– In general any
cord over 100 ft.
requires one size
larger cord
(14 gauge to 12 Source:
OSHA
gauge)
29
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Types of Electrical
Hazards
• Power strips:
– Can be over loaded
because of multiple
plug arrangement
– Most have overload
protection
but often malfunction Source:
UBATC
causing fire
– Use fixed wiring when
possible
30
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Types of Electrical
Hazards
• Portable heaters and
appliances:
– Manufacturer
recommendations
not followed
– Do not plug into a power
strip!
This causes overloads and
fires.
Source of photos: UBATC
31
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Electrical Protection
Methods
Maintain safe distance
from
overhead power lines:
• Staying away
• Following table shows
the safe power line
clearance distance for
various line voltages.
• https://youtu.be/Y2MwX73
8e1Y
Source of graphics:
OSHA
32
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Methods
Voltage Minimum
(nominal, kV, Clearance Distance
alternating current) (feet)
Up to 50 10
Over 50 to 200 15
Over 200 to 350 20
Over 350 to 500 25
Over 500 to 750 35
Over 750 to 1000 45
Over 1000 (As established by the
power line
owner/operator or
registered professional
engineer who is a
qualified person with
respect to electrical
This table shows the minimum clearance distances, in feet, for different power line voltages. Source: OSHA
transmission and
distribution) 33
v.03.01.17
Methods
Use ground-fault
circuit interrupters
(GFCI):
• Designed to protect
people from electrical
shock
• Detects ground faults
and interrupts electric
current
• Limits duration of Source: OSHA
electrical shock
34
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Methods
Three types of GFCI:
• Receptacle GFCI
• Temporary/portable GFCI
• Circuit Breaker GFCI
These photos show examples of the three types of GFCI. Source of photos:
OSHA
35
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Methods
Inspect portable tools and
extension cords:
• Workers need to inspect
extension cords prior to their use
for any cuts or abrasion.
• Electric hand tools that are old,
damaged, or misused may have
damaged insulation inside.
36
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Methods
Use power tools and
equipment as designed:
• Follow tool safety tips to avoid
misusing equipment
• Follow manufacturer’s
instructions
37
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Methods
• Common examples
of misused
equipment
Source: TEEX SH
46F1-HT06
Source of photos: Source of photos:

OSHA OSHA
These photos show examples of equipment

misuse.
38
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Methods
Tool safety tips
• Never carry a tool by the
cord.
• Never yank the cord to
disconnect it.
• Keep cords away from heat,
oil, and sharp edges.
• Disconnect when not in use
and when changing
accessories such as blades
and bits.
39
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Methods
• Avoid accidental starting. Do
not hold fingers on the switch
button while carrying a
plugged-in tool.
• Use gloves and appropriate
footwear.
• Store in dry a place when not
using.
40
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Methods
• Don’t use in wet/damp
environments.
• Keep working areas well lit.
• Ensure that cords do not cause
a tripping hazard.
• Remove damaged tools from
use.
• Use double-insulated tools.
41
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Methods
Follow lockout/tagout
(LOTO) procedures:
• Lockout/tagout
– Essential safety
procedure
– Protects workers from
injury while working on
or near electrical circuits
and equipment
Source:
– Prevents contact with OSHA
operating equipment
parts such as, blades,
gears, shafts, etc.
42
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Methods
– LOTO prevents the
unexpected release of
hazardous gases, fluids, or
solid matter in areas
where workers are
present.
Source of photos:
OSHA
43
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Methods
Power source identification:
• Mark all breakers accordingly for
the circuits they protect
• Mark all disconnect means
accordingly for the equipment
they service
• Identify all voltages with proper
labeling
44
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Employer
Requirements
Employer requirements to
protect workers:
• Ensure overhead power line safety
• Isolate electrical parts
• Supply ground-fault circuit
interrupters (GFCI) protection
• Establish and implement an
AEGCP
• Ensure power tools are maintained
in a safe condition
45
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Employer
Requirements
• Ensure proper guarding
• Provide training
• Enforce LOTO safety related
work practices
• Ensure proper use of flexible
cords and power strips
• Ensure proper identification of
power sources
46
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What’s Wrong?
Identify the hazards in these photos. Source of photos: TEEX

SH 46F1-HT06
47
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What’s Wrong?
Identify the hazards in these photos. Source of photos: OSHA
48
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Knowledge Check
1. What is electricity?
a. The movement of atoms
within an object
b. The movement of free
electrons between atoms
c. Solid mass
d. Movement within the nucleus
of an atom
Answer: b. The movement of free

electrons between atoms
49
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Knowledge Check
2. “Electrocution” means ___.

a. received a mild electrical shock
b. killed by electrical shock
c. exposed to electrical current
d. any accident involving
electricity
Answer: b. killed
by electrical shockR.I.
P.
50
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Knowledge Check
3. Arc flash/arc blast can

reach maximum
temperatures up to 350˚F?
a. True
b. False
Answer: b. False - temperatures
can reach up to
3,500˚F
51
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Knowledge Check
4. Which gauge of wire will

carry the most current?
a. 14 gauge
b. 12 gauge
c. 10 gauge
d. 00 gauge
Answer: d. 00 gauge – the lower

the
wire gauge number, the
more current it can carry
52
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Knowledge Check
5. What does GFCI stand for?

a. Ground Flexible Conduit
Insulator
b. Ground Flow Current
Interceptor
c. Ground Fault Circuit Interrupter
d. Ground Floor Connection
Intersector
Answer: c. Ground Fault

Circuit
Interrupter
53
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Knowledge Check
6. Which of the following is a

safe practice?
a. Carrying power tool by the cord
b. Holding fingers on switch
button while carrying a
plugged-in tool
c. Keeping cords away from heat,
oil, and sharp edges
d. Yanking cord to disconnect plug
from outlet
Answer: c. Keeping cords away
from
heat, oil, and sharp edges
54
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Knowledge Check
7. Who is responsible for

ensuring that overhead
power lines are de-
energized?
a. Power company
b. Employer
c. Employee
d. Municipality
Answer: b. Employer
55
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Electrical - PPT - V 03 01 17

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OSHA 10-hour Outreach

• Voltage – a measurement of electrical

• Conductors – substances, such as

Examples of electrical hazards

Arc Flash/Arc Blast

• Arc blast – high-voltage arcs

Examples of fatal accidents:

• Case #3: Worker changing

U.S. Bureau of Labor

basket under or near OSHA

power lines are risks.

• Important: the covering on

These photos show examples of defective equipment/tools. Source of photos:

Source of photos: UBATC

Source of photos: Source of photos:

These photos show examples of equipment

– Prevents contact with OSHA

Identify the hazards in these photos. Source of photos: TEEX

Identify the hazards in these photos. Source of photos: OSHA

Answer: b. The movement of free

2. “Electrocution” means ___.

3. Arc flash/arc blast can

Answer: b. False - temperatures

4. Which gauge of wire will

Answer: d. 00 gauge – the lower

5. What does GFCI stand for?

Answer: c. Ground Fault

6. Which of the following is a

7. Who is responsible for

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