K.SRIKANTH - (07891A0246) : N.Rajasekhar, Sectional Engineer E4 Section, SCR B.Raju, M.tech Assistant Professor

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THREE PHASE LOCOMOTIVE

By

K.SRIKANTH – (07891A0246)

Project Guide: Internal Guide:


N.Rajasekhar, B.Raju, M.tech
Sectional Engineer Assistant professor
E4 section, SCR
History
Min p of Indian Railways

• 1853 First railway train journeyed distance of


22 miles between Bombay and Thana.

• Initially, operated by private companies of Englishmen.

• 1925-1950 GOI took over the all the private railway companies.

• Development accelerated with the 5-year Plans

• INDIAN RAILWAYS have now become a largest unified State-


enterprise.
Railway Zones in India
S.No Name Headquarters Date of Establishment
1. Northern Railway Delhi April 14, 1952
2. North Eastern Railway Gorakhpur 1952
3. Northeast Frontier Railway Maligaon (Guwahati) 1958
4. Eastern Railway Kolkata April 14, 1952
5. South Eastern Railway Kolkata 1955
6. South Central Railway Secunderabad Oct' 2, 1966
7. Southern Railway Chennai April 14, 1951
8. Central Railway Mumbai Nov' 5, 1951
9. Western Railway Mumbai Nov' 5, 1951
10. South Western Railway Hubli April 1, 2003
11. North Western Railway Jaipur Oct' 1, 2002
12. West Central Railway Jabalpur April 1, 2003
13. North Central Railway Allahabad April 1, 2003
14. South East Central Railway Bilaspur, CG April 1, 2003

15. East Coast Railway Bhubaneswar April 1, 2003


16. East Central Railway Hajipur Oct' 1, 2002
17. Konkan Railway Navi Mumbai Jan' 26, 1998
Electric Loco Shed, Lallaguda

• First established in 1893

• Closed in 1992.

• Renamed as Electric Loco Shed on September 6th , 1995

• Best loco shed in India

• Maintenance cost has been reduced from Rs 16.73lacs/loco


to Rs 12.24 lacs/loco

• Call for maintenance of loco has raised to 45 days and


30,000kms.
What is this seminar about?

• Introduction about Locomotives

• Supply system for the loco

• Basic equipments in the loco

• How a loco works?

• A comparative study of three phase locomotive


and a conventional locomotive
Designation of Locomotives
Some of the names of locos:::: WAG9 , WAP7 etc
FIRST TERM SECOND TERM THIRD TERM
Letter Gauge Distance b/w Letter Power Letter Load

the rails (m)

W Broad 1.676 D Diesel M Mixed


traffic
Y Meter 1.000 C DC P Passenger
Traction
Z Narrow 0.762 A AC G Goods
Traction
N Narrow 0.609 B Battery S Shunting
Electric
Supply system

• DC supply using third rail system


 1.5KV DC
 Hazard of electric shock
• 1-Φ AC system
 25 KV AC
 Poor regulation
Over Head Equipment

• Catenaries
• Droppers
1. Constant tension type
2. Cable goes over pulley
terminated by weight
3. Height 5.5m from rail
4. Current section of
contact wire 107sq.mm
Components of Locomotive
• Pantograph
• Vacuum circuit breaker
• Earthing switch
• Surge arresters
• Harmonic filters
• Main transformer
• Traction motor
• Battery
• Traction converter
• Auxiliary converter
Pantograph
• collects power from OHE • strips are made of manganese
• Two pantographs for one loco steel
• supported by insulators
• Air pressure is used to raise or
lower
Vacuum circuit breaker

Disconnects the loco from OHE in case of


• over voltages
• over currents
• short circuit
• power surges
Surge Arresters

• Two surge arresters


• One to roofline
• second to High
voltage bushing
• protects from
lightening
Transformer

• Make: ABB
• 5400 KVA
• 6 secondary windings
converter : 4
Auxiliary converter : 1
Harmonic filter : 1
• Two motors for cooling
and oil pumping
Traction motor

Make : ABB's 6FRA 6068


Power output : 850kW
Rated voltage : 2180V
Min / max speed : 1283/2484 rpm
Current ratings : 270/310A.
Weight :2100kg
Axle-hung, nose-suspended.
Battery motor
Traction Cell type Nickel/ Cadmium
No. of cells per battery 3
No. of batteries per box 13
Specifications: No. of battery boxes 2
Nominal voltage of each cell 1.4v
Total Battery voltage 1.4 x 3 x 26 = 110v

Functions:
• Used to generate power • Head lights
to rise or lower the • Parking lights
pantograph
• Control electronics
• Cabin lighting
• Cab heaters
Battery
Block diagram of Locomotive
Traction Converter

It’s a combination of the following::::

 Line converter
 Intermediate DC link
 Drive converter

 Its purpose is to convert available single phase


power to three phase power
Line converter

• GG module is used to convert AC to DC


• Two modules are present with GTOs
• Firing pulses are given using control electronics
• 2 Χ 14 GTOs are used
• 2 X 1269 Volts is the output
GG module GTO
DC Link

• Formed by series of large


capacitors
• Voltage rating : 2800V DC

Application:
• Maintains constant voltage
• Blocks line voltage if it exceeds the rated value (2800V DC)
• Acts as source for some time if the line voltage falls below the
rated value
Drive converter
• Converts DC power to three phase power which is fed to
traction motors
• Also converts generated 3-phase power to DC power
under regenerative braking.

Output parameters:
• voltage : 2800V (line to line)
• current : 740 A
• Power : 2105 KW
• Frequency : 65-132 Hz
Power Flow in a loco

Over head Vacuum circuit


Pantograph Surge arresters
lines breaker

Current Voltage
Transformer Earthing switch
measurement measurements

Rectifier Inverter Traction


DC link
module module motors
Auxiliary converter functions

• Supplies power to all the cooling equipment


• Total of 13 three phase induction motors are used
• Example:
oil cooling blowers –2
Traction motor blowers –2
Transformer oil pump -1
Traction converter oil pumps – 2
Compressors –2
Scavenger blowers –2
Machine room blowers -2
Speed control
• V/F control is used to control the speed
Braking Systems

• Mechanical braking

• Dynamic braking
• Regenerative braking
Mechanical Braking
• Controlled using air pressure generated by compressor.
• When pressure falls below 10kg/m^2 brakes are applied

Advantages:
• speed of the loco can be reduced to zero completely

Disadvantages:
• Frequent maintenance
• Excessive generation of heat
• Difficult to apply in rainy season
Dynamic Braking

• Supply is cut off to the motors and high resistances are


added in series
• Braking is achieved with the dissipation of heat through
resistors
• Not used in modern locomotives

Disadvantages:
• power generated is wasted in the form of heat
• more chances of sparking
Regenerative braking
• Advanced braking system in modern locomotives
• The motors act as generators and the loco becomes a small
power generation unit.
• Power is fed back to OHE.

Advantages:
• Simple in operation
• Zero ware and tare
• smooth controlling
Disadvantages:
• Loco can be stopped up to 0 Kmph but cannot be held
stopped.
General Features of 3-phase loco

• Digital Electronics control system


• on board fault diagnosis system
• Simulation mode of operation
• Electronic speedometer
• Electronic energy meter
• Fire detection and alarm system
• Spacious driving cabs
• Electronic brake system
• Electronic controlled vigilance system
Advantages of 3-phase loco over conventional

• size of traction motor is less


• Maintenance cost is low
• Induction motors are very robust
• Full power is available up to the maximum speed
• Regenerative braking is more effective
• operates nearly at unity power factor
• Very less weight
Where is the change???

Traction
motor

Gear
Analysis & conclusion

• Conventional locos has less advantages compared to


modern locos
• Maintenance is very high for conventional loco
• GTOs has the following disadvantages
 Large turn on and turn off times
 Low power rating
 Current controlled devices
IGBTs can be replaced with GTOs to overcome the
disadvantages.
Any queries ?
Points to be cleared::

• Series motor will have high starting torque when


compared to induction motor. How can this be
compensated?
• Why two pantographs?
• why only the rare panto is raised always?
• How the train stops when someone pull the chain?
sh
My sincere thanks to:::

• Mr. N.Rajasekhar, sectional Engineer


• Mr. K.Laxman (conventional loco assistant pilot)
• Dr. M.Venkata Ramana sir
• Mr. R.Durga Rao sir,
• Mr. C.Harinatha Reddy sir,
• Mr. B.Ankaiah sir,
• Mr. B.Raju sir,
• And my other batch mates for their kind
cooperation and support.

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