AUTOMATIC LUBRICATION

HD465-7
CONTENTS

PAGE

SPECIFICATION …………………………………………………..………….….. 3

INSTALLATION ……………………………………...……………...….………. 4-6

LIST COMPONENT ………............................................................................. 7

CROSS REFFERENCE ……………………………………………….……….… 8

DRAWING INSTALLATION ………………………………………………….….. 9

UNIT INSTALLATION …………………………………….…………………. 10-14

SPECIFICATION

PUMP …………………………..HYDRAULIC PUMP, GRACO DYNASTAR 10:1

INJECTORS………………………………………...……………….. GRACO GL-1

GREASE POINT …………………...................................................... 35 POINT

HYDRAULIC INPUT ………………………………..………..… TRANSMISSION

HYDRAULIC INPUT PRESSURE ………………………… ….. 18 Bar / 250 Psi

GREASE OUTPUT PRESSURE ……………………………. 180 Bar / 2500 Psi

GREASE TANK CAPACITY ………………………………….……………. 40 Kg

ELECTRICAL POWER ….……………………………………………..…. 24 Volt

 INSTALLATION Grease Line

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33
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INSTALLATION ON HD465-7 Electrical System

68

Fuse
Box

00

72 10 70
11
Fuse

External
24V Battery Alarm

1 71

64 69
3 4 5 6

71 71

Pressure Level Solenoid

Switch Switch Switch
INSTALLATION ON HD465-7 Electrical System
LIST COMPONENT

NO PART NUMBER DESCRIPTION QTY NO PART NUMBER DESCRIPTION QTY

1 HD001 HOSE ASSY. STEERING CYL. PIN LH 1 47 8-8-4CTX-S MALE TEE 1

2 HD002 HOSE ASSY. STEERING CYL. END LH 1 48 8JTX-S MALE TEE 2
3 HD003 HOSE ASSY. STEERING LINK PIN 1 49 8-8CTX-S ADAPTER 1
4 HD004 HOSE ASSY. STEERING LINK PIN 1 50 4-4FTX-S ADAPTER 1
5 HD005 HOSE ASSY. STEERING LINK PIN 1 51 4CTX-S ADAPTER 35
6 HD006 HOSE ASSY. STEERING LINKAGE (R) LH 1 52 A2-4F3MX-S ADAPTER 16
7 HD007 HOSE ASSY. STEERING LINKAGE (F) LH 1 53 A2-4C3MX-S ADAPTER 19
8 HD008 HOSE ASSY. STEERING LINKAGE (M) LH 1 54 3/8HP-S PLUG 6
9 HD009 HOSE ASSY. FRONT SUSPENSION LH 1 55 6-6-8JTX-S ADAPTER 3
10 HD010 HOSE ASSY. FRONT SUSPENSION RH 1 56 3/8FF-S ADAPTER 3
11 HD011 HOSE ASSY. STEERING LINKAGE (R) RH 1 57 A2-6-6FTX-S ADAPTER 1
12 HD012 HOSE ASSY. STEERING LINK PIN 1 58 A2-8-12FTX-S ADAPTER 1
13 HD013 HOSE ASSY. STEERING LINK PIN 1 59 8-8CTX-S ADAPTER 3
14 HD014 HOSE ASSY. STEERING CYL. PIN RH 1 60 6602-8-8 NIPPLE 1
15 HD015 HOSE ASSY. STEERING CYL. END RH 1 61 6C5OX-S ADAPTER 1
16 HD016 HOSE ASSY. STEERING LINKAGE (M) RH 1 62 8-6C5OX-S ADAPTER 1
17 HD017 HOSE ASSY. STEERING LINKAGE (F) RH 1 63 243159 PUMP 1
18 HD018 HOSE ASSY. BODY HINGE PIN LH 1 64 115124 PRESUURE SWITCH 1
19 HD019 HOSE ASSY. REAR SUSPENSION UPPER LH 1 65 114903 GL-1 INJECTOR 3 POINT 4
20 HD020 HOSE ASSY. DIFF. SUPPORT REAR LH 1 66 114904 GL-1 INJECTOR 4 POINT 2
21 HD021 HOSE ASSY. DIFF. SUPPORT REAR LH 1 67 114905 GL-1 INJECTOR 5 POINT 3
22 HD022 HOSE ASSY. DIFF. SUPPORT REAR LH 1 68 115123 TIMER/CONTROLLER 1
23 HD023 HOSE ASSY. REAR SUSPENSION LOWER LH 1 69 244023 LEVEL INDICATOR 1
24 HD024 HOSE ASSY. DIFF. SUPPORT FRONT LH 1 70 EXTERNAL ALARM 1
25 HD025 HOSE ASSY. HOIST CYL. LOWER LH 1 71 CONNECTOR 3
26 HD026 HOSE ASSY. HOIST CYL. UPPER LH 1 72
27 HD027 HOSE ASSY. HOIST CYL. UPPER RH 1 73
74
28 HD028 HOSE ASSY. HOIST CYL. LOWER RH 1
75
29 HD029 HOSE ASSY. DIFF. SUPPORT FRONT RH 1
76
30 HD030 HOSE ASSY. REAR SUSPENSION LOWER RH 1
77
31 HD031 HOSE ASSY. DIFF. SUPPORT REAR RH 1
78
32 HD032 HOSE ASSY. DIFF. SUPPORT REAR RH 1
79
33 HD033 HOSE ASSY. DIFF. SUPPORT REAR RH 1
80
34 HD034 HOSE ASSY. REAR SUSPENSION UPPER RH 1
81
35 HD035 HOSE ASSY. BODY HINGE PIN RH 1
82
36 HD036 HOSE ASSY 1
83
37 HD037 HOSE ASSY 1
84
38 HD038 HOSE ASSY 1
85
39 HD039 HOSE ASSY 1
86
40 HD040 HOSE ASSY 1
87
41 HD041 HOSE ASSY 1 88
42 HD042 HOSE ASSY 1 89
43 HD043 HOSE ASSY. HYDRAULIC INPUT 1 90
44 HD044 HOSE ASSY. HYDRAULIC RETURN 1 91
45 HD045 HOSE ASSY GREASE SUPPLY 1 92
46 HD046 HOSE ASSY GREASE DISCARD 1
CROSS REFFERENCE

NO PART NUMBER FITTING 1 FITTING 2 HOSE PJG HOSE(CM) ADAPTER 1 ADAPTER2

1 HD001 10643-4-4 13943-4-4 421-4 230 4CTX-S 4F3MX-S

2 HD002 10643-4-4 10643-4-4 421-4 227 4CTX-S 4F3MX-S
3 HD003 10643-4-4 10643-4-4 421-4 220 4CTX-S 4F3MX-S
4 HD004 10643-4-4 10643-4-4 421-4 217 4CTX-S 4F3MX-S
5 HD005 10643-4-4 10643-4-4 421-4 209 4CTX-S 4F3MX-S
6 HD006 10643-4-4 10643-4-4 421-4 227 4CTX-S 4C3MX-S
7 HD007 10643-4-4 10643-4-4 421-4 282 4CTX-S 4C3MX-S
8 HD008 10643-4-4 10643-4-4 421-4 207 4CTX-S 4F3MX-S
9 HD009 10643-4-4 10643-4-4 421-4 68 4CTX-S 4C3MX-S
10 HD010 10643-4-4 10643-4-4 421-4 68 4CTX-S 4C3MX-S
11 HD011 10643-4-4 10643-4-4 421-4 185 4CTX-S 4C3MX-S
12 HD012 10643-4-4 13943-4-4 421-4 175 4CTX-S 4F3MX-S
13 HD013 10643-4-4 13943-4-4 421-4 178 4CTX-S 4F3MX-S
14 HD014 10643-4-4 10643-4-4 421-4 190 4CTX-S 4F3MX-S
15 HD015 10643-4-4 13943-4-4 421-4 194 4CTX-S 4F3MX-S
16 HD016 10643-4-4 10643-4-4 421-4 298 4CTX-S 4F3MX-S
17 HD017 10643-4-4 10643-4-4 421-4 370 4CTX-S 4C3MX-S
18 HD018 10643-4-4 10643-4-4 421-4 130 4CTX-S 4C3MX-S
19 HD019 10643-4-4 10643-4-4 421-4 70 4CTX-S 4C3MX-S
20 HD020 10643-4-4 10643-4-4 421-4 110 4CTX-S 4F3MX-S
21 HD021 10643-4-4 13943-4-4 421-4 100 4CTX-S 4C3MX-S
22 HD022 10643-4-4 13943-4-4 421-4 150 4CTX-S 4F3MX-S
23 HD023 10643-4-4 10643-4-4 421-4 145 4CTX-S 4C3MX-S
24 HD024 10643-4-4 10643-4-4 421-4 552 4CTX-S 4C3MX-S
25 HD025 10643-4-4 10643-4-4 421-4 528 4CTX-S 4F3MX-S
26 HD026 10643-4-4 10643-4-4 421-4 475 4CTX-S 4F3MX-S
27 HD027 10643-4-4 10643-4-4 421-4 475 4CTX-S 4F3MX-S
28 HD028 10643-4-4 10643-4-4 421-4 648 4CTX-S 4F3MX-S
29 HD029 10643-4-4 10643-4-4 421-4 691 4CTX-S 4C3MX-S
30 HD030 10643-4-4 10643-4-4 421-4 145 4CTX-S 4C3MX-S
31 HD031 10643-4-4 13943-4-4 421-4 150 4CTX-S 4F3MX-S
32 HD032 10643-4-4 13943-4-4 421-4 100 4CTX-S 4C3MX-S
33 HD033 10643-4-4 10643-4-4 421-4 110 4CTX-S 4F3MX-S
34 HD034 10643-4-4 10643-4-4 421-4 70 4CTX-S 4C3MX-S
35 HD035 10643-4-4 10643-4-4 421-4 130 4CTX-S 4C3MX-S
36 HD036 10643-8-8 10643-8-8 421-8 33
37 HD037 10643-8-8 10643-8-8 421-8 260
38 HD038 10643-8-8 10643-8-8 421-8 165
39 HD039 10643-8-8 10643-8-8 421-8 220
40 HD040 10643-8-8 10643-8-8 421-8 500
41 HD041 10643-8-8 10643-8-8 421-8 129
42 HD042 10643-4-4 10643-4-4 421-4 48
43 HD043 10643-6-6 13943-6-6 381-6 634
44 HD044 10643-8-8 10643-8-8 381-8 580
45 HD045 10643-8-8 10643-8-8 421-8 367
46 HD046 10643-8-8 - 421-8 220
DRAWING INSTALLATION

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UNIT INSTALLATION

INJECTOR 3-3-3 (LEFT SIDE) INJECTOR 5-3 (RIGHT SIDE)

PUMP - UPPER DECK MOUNTING INJECTOR 5-4-4-5 (BACK SIDE)

UNIT INSTALLATION

HD103 (3)

HD104 (4)

HD105 (5)

HD107 (7)

HD109 (9)

CONTROLLER/
TIMER (68)

HD101 (1)

HD102 (2)

HD106 (6)

HD108 (8)
UNIT INSTALLATION

HD110 (10)

HD114 (14)
HD115 (15)

HD117 (17)

HD116 (16)

HD112 (12)

HD113 (13)

HD111 (11)
UNIT INSTALLATION

HD127 (27)

HD126 (26)

HD135 (35)

HD118 (18)

HD119 (19)

HD134 (34)

HD125 (25)
HD124 (24)
HD120 (20)
HD133 (33)
HD132 (32)
HD121 (21)

HD122 (22)
HD131 (31)

HD130 (30)

HD123 (23)

HD129 (29)
HD128 (28)
UNIT INSTALLATION

PRESSURE SWITCH (64)

FLOW CONTROL

SOLENOID

PRESSURE REDUCING

GREASE DISCARD (46)

GREASE OUTPUT (25)

LEVEL INDICATOR (69)

GREASE REFILL (45)

HYDRAULIC INPUT (43)

HYDRAULIC RETURN (44)