Inventory Policies

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The key takeaways are about inventory management including definitions, motives for holding inventory, benefits, techniques, policies and formulas.

The three motives for holding inventory are transaction motive, precautionary motive and speculative motive.

Effective inventory management can help reduce costs, optimize fulfillment, provide better customer service and prevent loss from theft, spoilage and returns.

Inventory

Management
Inventory

Inventory is a
stock or store of
goods or services,
kept for use or
sale in the future.
The motives of Holding Inventories

• Transaction motive – to facilitate smooth


production and operation

• Precautionary motive – to hold inventory


against unpredictable risk

• Speculative motive – to hold some inventories


to take advantage of changes in price and
getting quantity discounts.
Inventory Management

Inventory management is a systematic approach


to sourcing, storing, and selling inventory—both
raw materials (components) and finished goods
(products).

In business terms, inventory management


means the right stock, at the right levels, in the
right place, at the right time, and at the right cost
as well as price.
Importance of Inventory
Management
• Reduce costs
• Optimize fulfillment
• Provide better customer service
• Prevent loss from theft, spoilage, and
returns
Inventory management terms

• Barcode scanner
• Bundles
• Cost of goods sold (COGS)
• Deadstock
• Decoupling inventory
• Economic order quantity (EOQ)
• Holding costs
• Landed costs
Inventory management terms

• Lead time
• Order fulfillment
• Order management
• Purchase order (PO)
• Pipeline inventory
• Reorder point
• Safety stock
Inventory management terms

• Sales order
• Stock keeping unit (SKU)
• Third-party logistics (3PL)
• Variant
Inventory management terms

• Sales order
• Stock keeping unit (SKU)
• Third-party logistics (3PL)
• Variant
Inventory management formulas

• Economic order quantity (EOQ) formula


Inventory management formulas

• Days inventory outstanding (DIO)


formula
Inventory management formulas

• Reorder point formula


Lead time in demand
(Lead time in days x average daily usage)
+ safety stock )
Lead time = supply delay + reordering
delay
Inventory management formulas

• Safety stock formula


Types of Inventory

• Raw materials & purchased parts


•Work in progress (WIP)
•Maintenance repair and operations goods
• Finished-goods inventories
• Pipeline inventory (Goods-in-transit)
• Vendor-managed inventory
Inventory Techniques

Bulk shipments
This method banks on the notion that it is almost
always cheaper to purchase and ship goods in
bulk. Bulk shipping is one of the predominant
techniques in the industry, which can be applied
for goods with high customer demand.
Inventory Techniques

ABC inventory management is a technique that’s based


on putting products into categories in order of
importance, with A being the most valuable and C being
the least. Not all products are of equal value and more
attention should be paid to more popular products.
Inventory Techniques

Backordering refers to a company’s decision to take


orders and receive payments for out-of-stock products.
Inventory Techniques

Just In Time (JIT) inventory management lowers the


volume of inventory that a business keeps on hand. It is
considered a risky technique because you only purchase
inventory a few days before it is needed for distribution
or sale..
Inventory Techniques

Consignment involves a wholesaler placing stock in the


hands of a retailer, but retaining ownership until the
product is sold, at which point the retailer purchases the
consumed stock. Typically, selling on consignment
involves a high degree of demand uncertainty from the
retailer’s point of view and a high degree of confidence
from the wholesaler’s point of view.
Inventory Techniques

Dropshipping and cross-docking


This inventory management technique eliminates the
cost of holding inventory altogether. When you have a
dropshipping agreement, you can directly transfer
customer orders and shipment details to your
manufacturer or wholesaler, who then ships the goods.
Similar to dropshipping, cross-docking is a practice
where incoming semi-trailer trucks or railroad cars
unload materials directly onto outbound trucks, trailers,
or rail cars.
Inventory Techniques

Cycle counting involves counting a small amount of


inventory on a specific day without having to do an entire
manual stocktake. It’s a type of sampling that allows you
to see how accurately your inventory records match up
with what you actually have in stock.
Inventory Policies
Key Aspects in Inventory Management

• Review period
• Inventory Position
• Order Point
Four Key Policies
Continuous (Perpetual) Review Policies:

(s, S)- Small s denotes re-order point and Large S is the Order
up to Level
(s,Q)- Small s denotes re-order point and Q is the Economic
Order Quantity

Periodic Review Policies:

(R, S)-R denotes review period and Large S is the Order up to


Level
(R, s, S)-R denotes review period, Small s denotes re-order
point and Large S is the Order up to Level
Continuous Review Policy

The Policy in (s,S)


policy is:

Order up to a level S,
every time your
inventory position
drops below s (Reorder
Point).
Continuous Review Policy

The Policy in (s,Q) policy is:

Order your Economic Order


Quantity Q, every time your
inventory position drops s or
below s (Reorder Point). It is
called a two bin system as
you have two Inventory
Bins: One is your Cycle
Inventory and another bin
consists of Demand during
lead time and Safety Stock.
Periodic Review Policy

The Policy in (R,S) policy is:

Order up to a level S, every


R time periods (R is the
Review Period).
Periodic Review Policy

The Policy in (R,s,S) policy


is:

Order up to a level S, every


R time periods (R is the
Review Period) if Inventory
Position is less than or equal
to s (Reorder Point).

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