MK V <I> Simplex Architecture

g GE Energy Services

RS232 RS232 Ethernet

to Plant to Plant to Plant

<I> <I> <I> <G>

<B> <D> <C> <R> <Q>

<X> <Y> <Z> <P>

<CD> <QD> (<QD1>)

MK V

Trip
DI/O Analog DI/O Analog DI/O DI/O
I/O

DE Amolsch 6/20/01
 MK V <I> TMR Architecture
g GE Energy Services

RS232 RS232 Ethernet

to Plant to Plant to Plant

<I> <I> <I> <G>

<B> <D> <C> <R> <S> <T> <Q>

<X> <Y> <Z> <P>

<CD> <QD> (<QD1>)

MK V

Trip
DI/O Analog DI/O Analog DI/O Analog DI/O Analog
I/O

DE Amolsch 6/20/01
g MK V <C>/<D> Core Architecture GE Energy Services

Stage Link
DE NET
to <I>
2.5 mbs ARCNET 2.5 mbs ARCNET

<C>, <D> Core

LCC
80196
<PD>
DCC (1)
80186/80196

TCPS
Proc I/O
80196
(Power (2) (6,8,9) Analog
Supply) I/O
Proc I/O
80196
(5) (7) Terminations
(3)

IO Net (60K Baud)

Digital
<CD> Core I/O
80196 (6-9) I/O
Terminations

DE Amolsch 6/20/01
g MK V <CD> Core Architecture GE Energy Services

To CTBA (6) in <C>

125 vdc
<PD>
IO Net (60K Baud)

<CD> Core
I/O
TCDA (6) Contact In
(CI)
(1) I/O
I/O
(7) Terminations

TCRA
125 vdc
(Relays)
I/O
(4) Relay
(8)
125 vdc
TCRA I/O
I/O
(Relays)
(9) Terminations
(5)

DE Amolsch 6/20/01
g MK V <R>/<S>/<T> Core Architecture GE Energy Services

DE NET
2.5 mbs ARCNET

<R>, <S>, <T> Core

LCC
80196
<PD>
DCC (1)
80186/80196

TCPS
Proc I/O
80196
(Power (2) (8/9)
Supply) Analog
Proc I/O
80196
(5) (7) I/O
(3)
Terminations
Proc I/O
80196
(4) (6)

IO Net (60K Baud) Critical/Trip

<P> Cores I/O I/O
80196 (6) Terminations
IO Net (60K Baud)
Digital
<QDn> I/O
80196 (6-9) I/O
Terminations
DE Amolsch 6/20/01
g MK V <P> Core Architecture GE Energy Services

To TCCB
To TCQC (4) in <R>
(2) in<C>
To TCQC (4) in <S>
<R><S> <T>
To TCQC (4) in <T>
IO Net (60K Baud)
<PD> IO Net IO Net

<P> Core
TCEA
<X>
(1)
TCEB
(2)
TCEA
<Y>
(3)
TCTn Protective
(Relays) I/O
(6) I/O
(4)
TCEA Terminations
<Z>
(5)

IO Net IO Net IO Net

To TCPA
(1, 3, &5)
To TCDA (1)
in <PLU>
in <QD1> To TCDA (2)
in <QD1>
To TCDA (3)
in <QD1>
DE Amolsch 6/20/01
g MK V <QD> Core Architecture GE Energy Services

To TCQC in <R>
To TCEA (1) in <P>

To TCQC in <S>
To TCEA (3) in <P>
125 vdc
To TCQC in <T>
To TCEA (5) in <P>
IO Net
IO Net IO Net

<QD> Core
TCDA I/O
Pwr <R>
(1) (6) Contact In

Pwr <S> TCDA I/O

I/O
(2) Terminations
(7)
Pwr <T> TCDA
(3)
TCRA 125 vdc
(Relays) I/O
(4) (8) Relay
125 vdc
TCRA I/O
I/O
(Relays)
(9) Terminations
(5)

IO Data to & from all 3 TCDA’s

DE Amolsch 6/20/01
 MK V Components
g GE Energy Services
TO DCS
(MODBUS LINK)
LAP TOP COMPUTER
TIMN
(Troubleshooting Tool)
<C>
CONTROL PROCESSOR RS232
ANALOG I/O
<I>
LCC TCCn
LCC DCC(Drive Control Card)
80196 80186 EEPROM
80196 STAGE LINK
A D D A A
R P P R R
C M M C RG 62/A-U COAX C
2.5 MEGA BAUD
DPM 80196 32010 93Termination
Resistor
DPM

<CD> 486 DX
32 BIT
(DUAL PORTED DIGITAL I/O I/O
MEMORY) ADDRESS BUS
DE NET TCDn TCRn
(DATA EXCHANGE NETWORK) I/O NET 80196 TCRn
(2.5 MEGA BAUD) 760K BAUD

<I> <G>
<R> A
CONTROL PROCESSOR RS232 R
ANALOG I/O C
TCQn
LCC DCC(Drive Control Card) A E
R T
C H
80196 80186 EEPROM
80196
A D D A
R P P R
C M M C

DPM 80196 32010 TO DCS

DPM
(ETHERNET LINK)
RG 58 C/U Cable
10 Mega Baud
<P> <QDn> 50Termination
TCEn DIGITAL I/O Resistor
BUNET I/O NET 80196
9600 BAUD 760K BAUD TCDn
<X>
Loc. 1 80196
SYNC CHECK
ONLY

<S>
CONTROL PROCESSOR RS232
ANALOG I/O
TCQn
LCC DCC(Drive Control Card)

80196 80186 EEPROM

80196 TCT(L,S,G)
A D D A
R P P R
C M M C

DPM 80196 32010

DPM

<P> <QDn>
TCEn DIGITAL I/O
BUNET I/O NET
80196
9600 BAUD 760K BAUD TCDn TCRn
<Y>
Loc. 3 80196 TCRn

<T>
RS232
CONTROL PROCESSOR ANALOG I/O
TCQn
LCC DCC(Drive Control Card)

80196 80186 EEPROM

80196
A D D A
R P P R
C M M C

DPM 80196 32010

DPM

<P> <QDn>
TCEn
BUNET DIGITAL I/O
I/O NET 80196
9600 BAUD 760K BAUD TCDn
RS422 <Z>
Loc. 5 80196

<BOI> Rev 1.0

Figure 11 SPEEDTRONICTM Mark V Processor Interconnection Diagram

 MK V Components
g GE Energy Services

<S> <R> <C>

LOW LEVEL Core Core Core
CCOM HIGH LEVEL
SHIELD BUS SHIELD BUS
BAR BAR

TB for LVDT/R TB for LVDT/R TB for mA

Servo's etc. Servo's etc. inputs/outputs

Not Used Vibration, Not Used

PR, Vdc etc.

Not Used TB for TB for

Themopcouples Themopcouples
Backup
Operator
Not Used LVDT feedback, TB for RTD Interface
mA inputs <BOI>

<T> <P> <PD>

Core Core Core

Emergency Stop PB
TB for LVDT/R Overspeed, flame AC & DC power
Servo's etc. Synch & trip supply inputs

<D> <QD1> <CD>

Core Core Core
or
<QD2>
Core
or
Rectfiers
Contact Input Contact Input
Terminal Board Terminal Board

Contact Input Contact Input

Terminal Board Terminal Board

Contact Output Contact Output

Terminal Board Terminal Board

Contact Output Contact Output

LEFT RIGHT
LEFT Terminal Board Terminal Board
SIDE SIDE RIGHT FRONT DOOR
FRONT DOOR
WALL WALL
BACK PANEL
Ground Lug

NOTES:
1 - High level wiring on right side of case, low level on left side.
2 - Cable support rails provided on both side walls.
3 - Refer to case outline drawings for additional site specific details.

Figure 1 Functional Layout of a typical SPEEDTRONIC Mark V Cabinet

 MK V Components
g GE Energy Services

<S> <R> <C>

Core Core Core
1 - DCC 1 - DCC 1 - DCC
LOW LEVEL CCOM /LCC /LCC /LCC HIGH LEVEL
SHIELD BUS 2 - TCQA 2 - TCQA 2 - TCCA SHIELD BUS
BAR 3 - TCQB* 3 - TCQB* 3 - TCCB*
4 - TCQC 4 - TCCC
BAR
4 - TCQC
5 - TCPS 5 - TCPS 5 - TCPS

6 - QTBA 6 - QTBA 6 - CTBA

Not Used (*5) 7 - TBQB Not Used

Not Used 8 - TBQA 8 - TBQA

Backup
Operator
9 - TBQC (*4) Interface
Not Used 9 - TBCA
<BOI>

<T> <P> <PD>

Core Core Core
1 - DCC 1 - TCEA 1 - TCPD
/LCC 2 - TCEB
2 - TCQA 3 - TCEA
3 - TCQB* 4 - TCTn
4 - TCQC 5 - TCEA
5 - TCPS
Emergency Stop PB
6 - QTBA 6 - PTBA TB1 & TB2

<QD1> <CD1>
<D> Core Core
Core 1 - TCDA 1 - TCDA
or 2 - TCDA 2 - OPEN
<QD2> 3 - TCDA 3 - OPEN
4 - TCRA 4 - TCRA
Core 5 - TCRA 5 - TCRA
or
Rectfiers
6 - DTBA 6 - DTBA

7 - DTBB 7 - DTBB

8 - DTBC 8 - DTBC

9 - DTBD 9 - DTBD
LEFT RIGHT
LEFT SIDE RIGHT FRONT DOOR
SIDE
FRONT DOOR WALL
WALL BACK PANEL
Ground Lug

NOTES:
1 - High level wiring on right side of case, low level on left side.
2 - Cable support rails provided on both side walls.
("B" type panels have shield termination bars located adjacent to the terminal boards).
3 - Refer to case outline drawings for additional site specific details.
4 - Location 9 of <R> could be used for extended I/O, eg. a TBQF card installed on a large steam turbine application.
5 - Location 7 of <S> could be used for extended I/O, eg. proximeter inputs terminated on a TBQE card.

Figure 2 Descriptive Layout of a typical SPEEDTRONIC Mark V Cabinet

 MK V Configuration Files
g GE Energy Services

<I> ASG DATA DICT TABLE

IO_CFG CSP CDB/TABLES

Hardware Software Signal Def.

<B> <D> <C> <R> <S> <T> <Q>

<X> <Y> <Z> <P>

<CD> <QD> (<QD1>)

MK V

Trip
DI/O Analog DI/O Analog DI/O Analog DI/O Analog
I/O
DE Amolsch 6/20/01
 g Mark V Configuration Files GE Energy Services

CONST_Q.SRC
UNITMAP.TPL <I> Processor IO.ASG SITE.ASG
PRIMITIVE.DEF
BIGBLOCK.DEF
Mark V TMR
CONST_B.SRC
These two files contain the
An ASCII file that An ASCII file
Files and
The <Q> and <B> control information defining the Big <T> <S> <R> <C> <D>
defines a name and containingthe database Block Language and the
constants are stored in these PROM specific (Unit data type for each of Site assigned spare
files. The initial values are specific) Memory Map Primitive Block functions
Mark V hardware signal point names,
provided by Turbine Eng. template file
Compilers I/O point. (variable and logic)
avaliable to the MSE.EXE
They also contain the interface
information used by the
EVENT_Q.SRC
EVENT_B.SRC
documentaion function. STAGE LINK
FACTORY.ASG ALLOCSSP.ASG
These two files are UNITFREE.TPL DDLOCATE.EXE An ASCII file containing An ASCII file containing
the Event definition the database of GEDS the database of Process MSTR_SEQ.CFG
The purpose of this
files for <B> and <Q>. complier is to process assigned spare signal Alarms and Double-word In order to be executable
PROM specific (Unit IO_CFG.DAT
the GEDS Template point names. (variable variables. each CSP Segment must
specific) spare point
and the database files and logic) have a name, scan rate, Defines one of ten or more
HIST_Q.SRC definition template
to form the unsorted and skew defined in this default card specific PROM
HIST_B.SRC file.
Mark V memory map. file. It is used by the definition files which are used
COMP_SEQ.EXE to by the IO_CFG.EXE. It forms
These two files are the produce the executable the MK V hardware
History point definition code that is downloaded. configuration definition file
files. for <Q> and <B>.
UNITDATA.TPL
MAOUT_Q.SRC MSE.EXE SEQ_TRBn.SRC COMP_SEQ.EXE
UNITDATA.DAT
MAOUT_B.SRC PROM specific (Unit The purpose of this SEQ_B.SRC
(UNSORTED) ASCII source files for the The purpose of this
specific) point compiler is to process the
These files contain the Part of the Main Dictionary UNITDATA.DAT, <Q> and <B> segment files. compiler is to process the
definition template
File which contains: PRIMITIVE.DEF, These files are defined in UNITDATA.DAT,
definition for the <B> file.
memory mapped & BIGBLOCK.DEF MSTR_SEQ.CFG and MSTR_SEQ.CFG,
Milliamp outputs. compiled with the PRIMITIVE.DEF, IO_CFG.EXE
information including This program creates the
name, memory location segment source files. BIGBLOCK.DEF & and BIGBLOCK.DEF
and internal point number (Typical file names: PRIMITIVE.DEF files and create the segment The configuration of all
CBLR_Q.SRC Complied by DDLOCATE. SEQ_TRB1.SCR, by the COMP_SEQ.EXE data files SEQ_Q.DAT Input and Output hardware
CBLR_B.SRC SEQ_AUX.SRC) (creates the segment data files) and SEQ_B.DAT. on the Mark V is determined
by this compiler. This
These two files contain function can be selected
information about the <Q> from the Main Menu.
and <B> Cable Remote DDUTIL.EXE

The purpose of this SEQ_Q.DAT (.AP1)

TOTT_Q.SRC compiler is to process the
unsorted UNITDATA.DAT Compiled <Q> segments
TOTT_B.SRC
file and produce a sorted Compiled by
These two files contain memory map. COMP_SEQ.EXE They
FORMAT_Q.DAT (.AP1) TOTD_Q.DAT (.AP1) UBBL_Q.DAT (.AP1) contain the <Q> software
information about the IOCFG_Q.DAT (.AP1)
UBBL_B.DAT (.AP1) (sequencing for protection
<Q> and <B> Totalizer FORMAT_B.DAT (.AP1) TOTD_B.DAT (.AP1) and control) IOCFG_B.DAT (.AP1)

Files for formatting Timer data for Fired User defined Big Block These files are produced
ENGLISH.SCA
BOI_Q.SRC EEPROMS Hours, Etc. Information. by the IO_CFG.EXE and
METRIC.SCA
HARDWARE.SCA are ready to be downloaded.
BOI_B.SRC UNITDATA.DAT SEQ_B.DAT (.AP1) They contain the <Q> and
CUSTOM.SCA (SORTED)
These two files contain <B> hardware configuration
Compiled <B> segments (regulator and other I/O
information about the Part of the Data Dictionary specifications)
English, Custom, Hardware BOI_Q.DAT (.AP1) CONST_Q.DAT (.AP1) EPA_Q.DAT (.AP1) Compiled by
Backup Operator Interface or Metric scale definition it contains information COMP_SEQ.EXE They
BOI_B.DAT (.AP1) CONST_B.DAT (.AP1) EPA_B.DAT (.AP1)
files. about each signal (logic contain the <B> software
or real) of the unit. (Non-critical sequencing)

IO_CFG
EPA_Q.SRC Compiled by DDUTIL Compiled <Q> & <B> Compiled <Q> & <B>
Compiled BOI data.
EPA_B.SRC control constant data. EPA data.

These two files contain TOTT_Q.DAT (.AP1) MAOUT_Q.DAT (.AP1) CHNG_Q.DAT (.AP1)
information for the EPA TOTT_B.DAT (.AP1) MAOUT_B.DAT (.AP1) CHNG_B.DAT (.AP1)
logging TABLE_C.EXE EEPROM.EXE

CHNG_Q.SRC
This compiler processes
definition files that contain
Compiled <Q> & <B>
totalizer information.
Compiled <Q> & <B>
milli-amp output data.
Compiled <Q> & <B>
change detect data. CSP/CDB This compiler processes
and transmits all the
control constants, events. data files to the EEPROM
CHNG_B.SRC Ma Outputs, change detect, on the DCC_Card in the
cable remote, totalized data, CBLR_Q.DAT (.AP1) EVENT_Q.DAT (.AP1) HIST_Q.DAT (.AP1) Mark V.

TABLES
These two files are the
enviromental information, CBLR_B.DAT (.AP1) EVENT_B.DAT (.AP1) HIST_B.DAT (.AP1)
variable change detect and trip history data.
definition source files. Compiled <Q> & <B> Compiled <Q> & <B> Compiled <Q> & <B>
cable remote data. event data. trip history data.
Rev. 5.3

NOTE: *.AP1 FILES ARE USED WITH THE MARK V HMI ONLY
 MK V Configuration Files
g GE Energy Services

<I>
CONST_B.SRC
CONST_Q.SRC
EPA_B.SRC
EPA_Q.SRC
MAOUT_B.SRC
MAOUT_Q.SRC
ALARM.DAT CHANGE_B.SRC
ENUMDATA.DAT CHANGE_Q.SRC
IO.ASG FACTORY.ASG
SCLEDATA.DAT EVENT_B.SRC
ALLOCSSP.ASG SITE.ASG LONGNAME.DAT* EVENT_Q.SRC
SYNONYM.DAT* TOTT_B.SRC
TOTT_Q.SRC
STRUCT UNSTR HIST_B.SRC
HIST_Q.SRC
UNITDATA.DAT CBLR_B.SRC
CBLR_Q.SRC
ASG DATA DICT TABLE

IO_CFG CSP CDB/TABLES

Hardware Software Signal Def.

MK V
*OPTIONAL
DE Amolsch 6/20/01
 MK V Configuration Files
g GE Energy Services

Signal Type Abreviations

Signal Type <B> <Q>

Logic, Local LB LQ
Logic, Private LQP
Logic, Fast-Voted LQV CONST_B.SRC
Logic, State LQLS CONST_Q.SRC
Push Button LQPB EPA_B.SRC
Variable, Local VB VQ EPA_Q.SRC
Variable, Private VQP MAOUT_B.SRC
Variable, Fast-Voted VQV MAOUT_Q.SRC
ALARM.DAT
Variable, Analog Setpoint VBAS VQAS CHANGE_B.SRC
ENUMDATA.DAT
Variable, Control Constant VQCC CHANGE_Q.SRC
SCLEDATA.DAT
EVENT_B.SRC
LONGNAME.DAT*
EVENT_Q.SRC
IO.ASG FACTORY.ASG SYNONYM.DAT*
TOTT_B.SRC
ALLOCSSP.ASG SITE.ASG
TOTT_Q.SRC
HIST_B.SRC
STRUCT UNSTR HIST_Q.SRC
CBLR_B.SRC
CBLR_Q.SRC
UNITDATA.DAT

ASG DATA DICT TABLE

CDB
*OPTIONAL
DE Amolsch 6/20/01
 MK V Components
g GE Energy Services

LIQUID CRYSTAL DISPLAY

GE Drive Systems
Control Products
MENU F11 F12 F13 F14 F15 A B C

ALARM
SIL DSP F1 F2 F3 F4 F5 1 2 3 CLEAR

PROC F16 F17 F18 F19 F20 D E F

ALARM
ACK NORMAL F6 F7 F8 F9 F10 4 5 6 DELETE

ALLP FORCE R S T

ALARM ALARMS SCROLL PREV ESC RAISE SET

RESET UP DSP 7 8 9
E
N
T
E
R
DEM DZ
-
SHIFT SCROLL NEXT HELP LOWER
DOWN DSP < > 0

Figure 3 Backup Operator Interace Panel

<BOI>
 MK V < I > File Structure
g GE Energy Services

C:\ C:\

DOS Generic Files DOS Generic Files

IDP
IDP 0 files
UTILITY 167 files MISC FILES
CONFIG 5 files Site Specific Files CUSTOM 0 files
Arcnet.DAT
Config.DAT
Ctrl_loc.DAT
F:/
Dynamic.BIN
IO_Ports.DAT
Arcnet.DAT 5 files Site Specific Files
Config.DAT
RUNTIME 50 files Site Specific Files
Ctrl_loc.DAT

UNITn 224 files Unit Specific Files

Dynamic.BIN
IO_Ports.DAT SITE FILES
RUNTIME (or F:) 50 files Site Specific Files
PROM 134 files
Unitmap.TPL
Unitfree.TPL UNITn 224 files Unit Specific Files
Unitdata.TPL

PROM 134 files

USER 0 files (initially) Unitmap.TPL
Unitfree.TPL
Unitdata.TPL
DATA 13 files USER 0 files (initially)
Arcnet.DAT
Autoexec.BAT G:/
Autoexec.GDP
Config.DAT DATA 13 files
Config.SYS Arcnet.DAT
Enet.DAT Autoexec.BAT
GSM_Serv.DAT Autoexec.GDP

MK V FILES
Hostname.TXT Config.DAT
IDP.CRC
Config.SYS
IO_Ports.DAT
Enet.DAT
PCTCP.INI
GSM_Serv.DAT
Timesync.DAT
Hostname.TXT
Version.DAT
IDP.CRC
IO_Ports.DAT
EXEC 149 files
PCTCP.INI
DDLocate.EXE
DDUtil.EXE Timesync.DAT
Version.DAT

LOG 0 files CONFIG

EXEC 149 files

UTILITY 167 files DDLocate.EXE
DDUtil.EXE

CUSTOM 0 files
LOG 0 files

DE Amolsch 6/20/01
 Using EEPROM
g GE Energy Services

EEPROM <option> <unit_name> <proc> <sections>

ALL
USER

UP T1 C FORMAT*
DOWN S2 D SEQ
DIR T3 R CONST
CHECK S4 S IOCFG
NOCHECK T UBBL
HELP HIST
EXIT EPA
MAOUT
EVENT
CHNG
BOI
TOTT
TOTD*
CBLR

DE Amolsch 6/20/01
g <I> Software vs. <HMI> Software GE Energy Services

<I> <HMI>
IDOS Operating System Windows NT Operating System
IDP CIMPLICITY
Disp
Disp
Project(s) (*.GEF)
Animated Screen Files AnimatedScreen Files (*.CIM)
(anim.exe)
(*.A0)
Signal Manager/List
(*.An)
(*.A)
CIMB

Turbine Control Interface (TCI)

C C
Data Definition Files o Data Definition Files o
m Down- m Down-
p load p load
i i
(*.ASG) l Files (*.ASG) l Files
(*.DAT) e (*.DAT) e
(*.SRC) r (*.DAT) (*.SRC) r (*.AP1)
(*.TPL) s (*.TPL) s

EEPROM Downloader EEPROM Downloader

Mark V Cores Mark V Cores

<C> <D> <R> <S> <T> <C> <D> <R> <S> <T>

Mk V Software.ppt Dave Amolsch 8/2000

g MK V <HMI> Simplex Architecture GE Energy Services

RS232 RS232 Ethernet

to Plant to Plant to Plant

<HMI> <HMI>

<B> <D> <C> <R> <Q>

<X> <Y> <Z> <P>

<CD> <QD> (<QD1>)

MK V

Trip
DI/O Analog DI/O Analog DI/O DI/O
I/O

DE Amolsch 6/20/01
g MK V <HMI> TMR Architecture GE Energy Services

RS232 RS232 Ethernet

to Plant to Plant to Plant

<HMI> <HMI>

<B> <D> <C> <R> <S> <T> <Q>

<X> <Y> <Z> <P>

<CD> <QD> (<QD1>)

MK V

Trip
DI/O Analog DI/O Analog DI/O Analog DI/O Analog
I/O

DE Amolsch 6/20/01