Mass Balance-Exercise

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Mass balance

Tutorial
CONTINUOUS ACETIC ACID FERMENTATION

Acetobacter aceti bacteria convert ethanol to


acetic acid under aerobic conditions. A
continuous fermentation process for vinegar
production is proposed using nongrowing A. aceti
cells immobilised on the surface of gelatin beads.
Air is pumped into the fermenter at a rate of
200gmol h-1. The production target is 2 kgh-1 acetic
acid and the maximum acetic acid concentration
tolerated by the cells is 12%.
Calculate:
1) What minimum amount of ethanol is
required?
2) What minimum amount of water must be
used to dilute ethanol to avoid acid
inhibition?
Solution:
1) Draw a flow sheet for this process.
-system, system boundary and stream (input +
output)
2) Analyse
• Assumptions
-steady state
-no leaks
-Inlet air is dry
-gas volume % = mole%
-no evaporation of ethanol, water or acetic acid
-complete conversion of ethanol
-ethanol is used by the cells for synthesis of acetic acid only; no side-
reactions occur
Extra data
• Molecular weights:
-ethanol = 46
-acetic acid = 60
- O2 = 32
- N2 = 28
- H2O = 18
- Composition of air 21% O2, 79% N2
Input
stream Ethanol Acetic H2O O2 N2 Total
acid
Feed stream E 0 W 0 0 E+W
Inlet air 0 0 0 1.344 4.424 5.768
Product - - - - - -
stream
Off-gas - - - - - -
Total E 0 W 1.344 4.424 5.768 + E
+W
Output
stream Ethanol Acetic H2O O2 N2 Total
acid
Feed stream - - - - - -

Inlet air - - - - - -

Product 0 2 14.67 0 0 16.67


stream
Off-gas 0 0 0 ? ? G

Total 0 2 14.67 ? ? 16.67 + G

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