1) A continuous fermentation process is proposed to produce 2 kg/h of acetic acid from ethanol using immobilized Acetobacter aceti cells.
2) Air is pumped in at 200 gmol/h to support the aerobic conversion of ethanol to acetic acid.
3) The minimum amount of ethanol required and water needed to dilute the ethanol to avoid inhibiting the cells with more than 12% acetic acid concentration must be calculated.
1) A continuous fermentation process is proposed to produce 2 kg/h of acetic acid from ethanol using immobilized Acetobacter aceti cells.
2) Air is pumped in at 200 gmol/h to support the aerobic conversion of ethanol to acetic acid.
3) The minimum amount of ethanol required and water needed to dilute the ethanol to avoid inhibiting the cells with more than 12% acetic acid concentration must be calculated.
1) A continuous fermentation process is proposed to produce 2 kg/h of acetic acid from ethanol using immobilized Acetobacter aceti cells.
2) Air is pumped in at 200 gmol/h to support the aerobic conversion of ethanol to acetic acid.
3) The minimum amount of ethanol required and water needed to dilute the ethanol to avoid inhibiting the cells with more than 12% acetic acid concentration must be calculated.
1) A continuous fermentation process is proposed to produce 2 kg/h of acetic acid from ethanol using immobilized Acetobacter aceti cells.
2) Air is pumped in at 200 gmol/h to support the aerobic conversion of ethanol to acetic acid.
3) The minimum amount of ethanol required and water needed to dilute the ethanol to avoid inhibiting the cells with more than 12% acetic acid concentration must be calculated.
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Mass balance
Tutorial CONTINUOUS ACETIC ACID FERMENTATION
Acetobacter aceti bacteria convert ethanol to
acetic acid under aerobic conditions. A continuous fermentation process for vinegar production is proposed using nongrowing A. aceti cells immobilised on the surface of gelatin beads. Air is pumped into the fermenter at a rate of 200gmol h-1. The production target is 2 kgh-1 acetic acid and the maximum acetic acid concentration tolerated by the cells is 12%. Calculate: 1) What minimum amount of ethanol is required? 2) What minimum amount of water must be used to dilute ethanol to avoid acid inhibition? Solution: 1) Draw a flow sheet for this process. -system, system boundary and stream (input + output) 2) Analyse • Assumptions -steady state -no leaks -Inlet air is dry -gas volume % = mole% -no evaporation of ethanol, water or acetic acid -complete conversion of ethanol -ethanol is used by the cells for synthesis of acetic acid only; no side- reactions occur Extra data • Molecular weights: -ethanol = 46 -acetic acid = 60 - O2 = 32 - N2 = 28 - H2O = 18 - Composition of air 21% O2, 79% N2 Input stream Ethanol Acetic H2O O2 N2 Total acid Feed stream E 0 W 0 0 E+W Inlet air 0 0 0 1.344 4.424 5.768 Product - - - - - - stream Off-gas - - - - - - Total E 0 W 1.344 4.424 5.768 + E +W Output stream Ethanol Acetic H2O O2 N2 Total acid Feed stream - - - - - -