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    SECTIONAL Warping

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    govardhan6rao
    Sectional warping involves winding yarns into a conical drum section by section. The key components are the creel, headstock, and control devices. The creel holds the yarn cones and feeds yarn to the headstock. The headstock contains the warping drum and winding mechanisms. Modern sectional warping machines use automatic tension control and various creel designs to produce uniform warps efficiently. They offer advantages like fewer end breaks and reproducible quality warping.

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    SECTIONAL Warping

    Uploaded by

    govardhan6rao
    1K views23 pages
    Sectional warping involves winding yarns into a conical drum section by section. The key components are the creel, headstock, and control devices. The creel holds the yarn cones and feeds yarn to the headstock. The headstock contains the warping drum and winding mechanisms. Modern sectional warping machines use automatic tension control and various creel designs to produce uniform warps efficiently. They offer advantages like fewer end breaks and reproducible quality warping.

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    Sectional warping involves winding yarns into a conical drum section by section. The key components are the creel, headstock, and control devices. The creel holds the yarn cones and feeds yarn to the headstock. The headstock contains the warping drum and winding mechanisms. Modern sectional warping machines use automatic tension control and various creel designs to produce uniform warps efficiently. They offer advantages like fewer end breaks and reproducible quality warping.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    1K views23 pages

    SECTIONAL Warping

    Uploaded by

    govardhan6rao
    Sectional warping involves winding yarns into a conical drum section by section. The key components are the creel, headstock, and control devices. The creel holds the yarn cones and feeds yarn to the headstock. The headstock contains the warping drum and winding mechanisms. Modern sectional warping machines use automatic tension control and various creel designs to produce uniform warps efficiently. They offer advantages like fewer end breaks and reproducible quality warping.

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    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 23
    At a glance
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    The passage describes sectional warping machines and their components and processes.

    Mobile creel, magazine creel, swivel frame creel, and V-shaped creel are described.

    Leasing device, section carrier trolley, warping drum, operating panels, waxing device, and beaming unit are the main components of a headstock.

    Sectional Warping

    Govardhana rao chilukoti


    M.Text (TT)
    weaving preparation
    Sectional warping machine
    Sectional / Dresser Warping: where the yarns are
    wound into a conical drum.
    Parts of warping machine
    creel,
    headstock and
    control devices.
    Creel
    It is the metallic frames, where the yarn cones are
    fitted / organized to be fed to the intermediate carrier. 
    The creels are usually fitted with sensors for yarn
    tension and yarn breakage systems. 
    The creel capacity is an indication of the number of the
    cone fitted on it, it is parameter that determines the
    number of section of beams.  The capacity usually
    between 800 - 1200 cones.
    Different designs of creels are available to overcome
    the problems of consuming time and space. 
    Mobile creel

    This creel is formed by trolleys that can be fitted in the creels, which save time
    and space. 
    Magazine creel

    This type of creels are used when similar types of


    warps are needed to be prepared.  Two cones are used,
    one operating and one as reserve. 
    Swivel frame creel

    Similar to the mobile creel, this type consists of trolly


    parts that can be turned from one side to other side
    when the first one finish.  When one side is operation
    the other side can be fitted with cones.
    V-shaped creel
    In this creels the cones are
    fitted on endless chain, one
    side of the chain is operating
    while the other can be fitted
    with cones. When the
    operating side finished the
    chain rotates to bring the
    other side to the front to be
    operated.  This creel reduces
    the tension on the yarns and
    produces uniform tension
    across the beam.
    Headstock
    5

    6
    2
    3
    1 4
    4

    1 Leasing device
    2 Section carrier trolley
    3 Warping drum
    4 Operating panels
    5 Waxing device
    6 Beaming unit
    Section carrier trolley & Operation panel
    Leasing device & Beaming unit
    Braking device, Press roller device,
    Loading and doffing device
    Automatic section tension control
     The section tension control (automatic control of the yarn
    tension in the creel) guarantees a constant yarn tension at
    the winding-on point. This is achieved regardless of
    package diameter and warping speed. Thus, an absolutely
    cylindrical warp build-up on the drum and exactly the same
    yarn length is assured.
    Controlled uniform yarn tension throughout
    the whole length of the warp
    The ERGOTEC concept prevents tension variations during
    beaming. This excludes variations in yarn parameters such
    as, for example, elongation, which can influence fabric
    quality.
    The ERGOTEC controls beaming tension regeneratively.
    This not only ensures absolutely constant beaming tension,
    but also very low beaming tensions can be achieved with
    optimised energy requirements.
    Band circumference control
    During the machine operation the diameter is measured by means of laser and
    the feed is calculated and run accordingly. Fully automatic control phase for
    1st band including master-copy band principle for optimal quality and
    revolutionary rhombus build-up system for perfect bands.
    Build-up system
    Guaranteed reproducibility of the section
    warping process
    Advantages
     Automatic section tension control
     No missing or crossed ends in the weaving department: Missing
    ends in weaving are mostly a result of lost ends during warping. The
    ERGOTEC eliminates lost ends. The open yarn run from the creel to
    the measuring roller, the yarn has a roll-free run from the creel to the
    drum and thus a secure recognition of end breaks is assured.
     Large-scale disk brakes assure a minimum stopping distance. Should,
    in spite of these precautions, a broken end run onto the drum, its
    position can be stored and the lost end can be repaired during the
    following beaming operation.
     Flexible beaming unit: The independent beaming unit, the distance
    between the drum and beam may be defined by the individual
    requirements of the warp sheet path.
     Various optional devices are available to enable the ERGOTEC to
    achieve optimal warp quality
     waxing device
     fluted guide roller
     press roll device
    Technical Data of modern sectional warping

     Useful working widths 2,200 mm–3,800 mm


     Warp beam diameter 800 mm, 1,000 mm, 1,250 mm
     Cone angle 8 degr., 9 degr., 11 degr.
     Cone height 160 mm, 230 mm, 340 mm
     Cone length 1,200 mm, 1,600 mm, 2,000 mm
     Band width 500 mm, 700 mm, 900 mm
     Max. beaming speed 300 m/min
     Max. beaming tension 5,000 N
     Max. warping speed 1,000 m/min
     Max. warping tension 600 N, 1,200 N, 1,800 N

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