T John Institute of Technology: Mahanthesh S 1TJ15ME025 B.E (Mechanical Engineering)
T John Institute of Technology: Mahanthesh S 1TJ15ME025 B.E (Mechanical Engineering)
T John Institute of Technology: Mahanthesh S 1TJ15ME025 B.E (Mechanical Engineering)
BELAGAVI, KARNATAKA-590018
MAHANTHESH S
1TJ15ME025
B.E (MECHANICAL ENGINEERING)
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HMX (A Business Unit of A.T.E.
Enterprises Private Limited)
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DEPARTMENTS IN HMX INDUSTRIES
There Are Some Section Are There In The Industry Like
MAINTENANCE SECTION
PRODUCTION SECTION
WELDING SECTION
SHEET METAL WORKING SECTION
PUFFING SECTION
FILTER SECTION
RAW MATERIAL STORAGE SECTION
ASSEMBLING SECTION
RESEARCH & DEVELOPMENT
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SHEET METAL FABRICATION
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Sheet Metal working Defined
Cutting and forming operations performed on re
latively thin sheets of metal
Thickness of sheet metal = 0.4 mm (1/64 in) to
6 mm (1/4 in)
Thickness of plate stock > 6 mm
Operations usually performed as cold working
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SHEET METAL WORKING OPERATIONS
1. Cutting Operations
2. Bending Operations
3. Drawing
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Three Major Categories of
Sheet Metal Processes
1. Cutting
◦ Shearing to separate large sheets; or cut
part perimeters or make holes in sheets
2. Bending
◦ Straining sheet around a straight axis
3. Drawing
◦ Forming of sheet into convex or concave
shapes
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I. Cutting
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Shearing, Blanking, and Punching
Three principal operations in pressworking that c
ut sheet metal:
Shearing
Blanking
Punching
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Shearing
Sheet metal cutting operation along a straight line
between two cutting edges
Typically used to cut large sheets into smaller se
ctions for subsequent operations
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Blanking and Punching
Blanking - sheet metal cutting to separate piece from surro
unding stock
Cut piece is the desired part, called a blank
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Types of Sheet metal Bending
V-bending - performed with a V-shaped die
Edge bending - performed with a wiping di
e
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V-Bending
For low production
Performed on a press brake
V-dies are simple and inexpensive
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Edge Bending
For high production
Pressure pad required
Dies are more complicated and costly
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III. Drawing
Sheet metal forming to make cup-shaped, box-sha
ped, or other complex-curved, hollow-shaped p
arts
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Power and Drive Systems
Hydraulic presses - use a large piston and cylind
er to drive the ram
◦ Longer ram stroke than mechanical types
◦ Suited to deep drawing
◦ Slower than mechanical drives
Mechanical presses – convert rotation of motor
to linear motion of ram
◦ High forces at bottom of stroke
◦ Suited to blanking and punching
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Applications of Sheet Metals
Sheet and plate metal parts for consumer and in
dustrial products such as
◦ Automobiles and trucks
◦ Airplanes
◦ Railway cars and locomotives
◦ Farm and construction equipment
◦ Small and large appliances
◦ Office furniture
◦ Computers and office equipment
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Advantages of Sheet Metal Parts
High strength
Good dimensional accuracy
Good surface finish
Relatively low cost
For large quantities, economical mass productio
n operations are available
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REFERENCES
Donald F Eary, Edward A. Reed (1974), Techniques of Pressworking
Sheet Metal, PrenticeHall, INC, Englewood Cliffs, New Jersey.
www.eckold.com
www.amada.com
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THANK YOU
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