T John Institute of Technology: Mahanthesh S 1TJ15ME025 B.E (Mechanical Engineering)

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VISVESVARAYA TECHNOLOGICAL UNIVERSITY

BELAGAVI, KARNATAKA-590018

T JOHN INSTITUTE OF TECHNOLOGY

MAHANTHESH S
1TJ15ME025
B.E (MECHANICAL ENGINEERING)

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HMX (A Business Unit of A.T.E.
Enterprises Private Limited)

1st main,1st stage peenya industrial area, tumakuru


road, bangalore, karnataka-560058

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DEPARTMENTS IN HMX INDUSTRIES
There Are Some Section Are There In The Industry Like
 MAINTENANCE SECTION
 PRODUCTION SECTION
 WELDING SECTION
 SHEET METAL WORKING SECTION
 PUFFING SECTION
 FILTER SECTION
 RAW MATERIAL STORAGE SECTION
 ASSEMBLING SECTION
 RESEARCH & DEVELOPMENT

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SHEET METAL FABRICATION

• To recognize common manufacturing processes of She


et Metal Fabrication

• To recognize common material used in the industry

• To understand the principles of design and fabricate of


sheet metal products

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Sheet Metal working Defined
Cutting and forming operations performed on re
latively thin sheets of metal
 Thickness of sheet metal = 0.4 mm (1/64 in) to
6 mm (1/4 in)
 Thickness of plate stock > 6 mm
 Operations usually performed as cold working

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SHEET METAL WORKING OPERATIONS

1. Cutting Operations
2. Bending Operations
3. Drawing

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Three Major Categories of
Sheet Metal Processes
1. Cutting
◦ Shearing to separate large sheets; or cut
part perimeters or make holes in sheets

2. Bending
◦ Straining sheet around a straight axis

3. Drawing
◦ Forming of sheet into convex or concave
shapes

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I. Cutting

Shearing between two sharp cutting edges

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Shearing, Blanking, and Punching
Three principal operations in pressworking that c
ut sheet metal:
 Shearing
 Blanking
 Punching

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Shearing
Sheet metal cutting operation along a straight line
between two cutting edges
 Typically used to cut large sheets into smaller se
ctions for subsequent operations

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Blanking and Punching
Blanking - sheet metal cutting to separate piece from surro
unding stock
 Cut piece is the desired part, called a blank

Punching - sheet metal cutting similar to blanking except c


ut piece is scrap, called a slug
 Remaining stock is the desired part

(a) Blanking and (b) punching


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II. Bending
Straining sheetmetal around a straight axis t
o take a permanent bend

(a) Bending of sheet metal (b) both compression and tensile e


longation of the metal occur in ben
ding

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Types of Sheet metal Bending
 V-bending - performed with a V-shaped die
 Edge bending - performed with a wiping di
e

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V-Bending
 For low production
 Performed on a press brake
 V-dies are simple and inexpensive

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Edge Bending
 For high production
 Pressure pad required
 Dies are more complicated and costly

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III. Drawing
Sheet metal forming to make cup-shaped, box-sha
ped, or other complex-curved, hollow-shaped p
arts

Products: beverage cans,


ammunition shells, autom
obile body panels

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Power and Drive Systems
 Hydraulic presses - use a large piston and cylind
er to drive the ram
◦ Longer ram stroke than mechanical types
◦ Suited to deep drawing
◦ Slower than mechanical drives
 Mechanical presses – convert rotation of motor
to linear motion of ram
◦ High forces at bottom of stroke
◦ Suited to blanking and punching

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Applications of Sheet Metals
 Sheet and plate metal parts for consumer and in
dustrial products such as
◦ Automobiles and trucks
◦ Airplanes
◦ Railway cars and locomotives
◦ Farm and construction equipment
◦ Small and large appliances
◦ Office furniture
◦ Computers and office equipment

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Advantages of Sheet Metal Parts
 High strength
 Good dimensional accuracy
 Good surface finish
 Relatively low cost
 For large quantities, economical mass productio
n operations are available

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REFERENCES
 Donald F Eary, Edward A. Reed (1974), Techniques of Pressworking
Sheet Metal, PrenticeHall, INC, Englewood Cliffs, New Jersey.

 Z.Marciniak, JL Duncan, SJ Hu (2002), Mechanics For Sheet Metal


Forming, ButterworthHeinemann 2002

 Blackburn & Cassidy, Sheet Metal Work, Edward Arnold


(Publishers) Ltd.

 Leroy F Bruce, Sheet Metal Shop Practice, American technical


society

 www.eckold.com

 www.amada.com
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THANK YOU

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