Doc.

No- F HCC 03
8D REPORT -CONFIDENTIAL Rev.no- 02
Date- 15.07.2023

1D) General Information: 2D) Problem Decription

Reference No.: Invoice No:008023/28-11-2024/200 Pcs

Part Name: Panel Cover AL OE Part No:

Part Number:13212 Team leader: Found Material Peel-

Defect Photo
Complaint Raised By: SQA SHIGAN Defective Qty:3 NOS. Off & Burning Marks
Date of complaint: 29.11.2024

Members
Name Function / Department Contact Number

MUKESH KUMAR QA HEAD 9671650591 Who: Customer

VIRENDRA KUMAR QA ENGGR. 8736042959 What: Material Peel off & burn mark

SUSHIL PANDEY PROD. ENGGR. 9540383348 When: 29.11.2024

MANOJ SHARMA PROD. HEAD 9971001534 Where: At Assy line

JYOTI RANJAN T/R HEAD 9818905096 How Many: 3 nos

3D) Containment Actions

Sr. Target
Actions to be taken Responsibility Status
No. Date

Additional Controls at Defect Generation Stage

1 Checkpoint added and given training to all concern person Atma 10.12.2024 DONE

In-house Inventory / Warehouse / Transit

NIL ATMA 10.12.2024 DONE

Customer End

200 NOS Checked and found 200 nos OK ATMA 10.12.2024 DONE

4D-1) Cause & effect diagram

Method Man

Unskilled manpower New

Checking method Manpower
inadequate
Inspection not done as per standard Inadequate job trainee

Found Material Peel-Off &

Burning Marks

other grade material used Material Leakage from Nozzle

Nozzle heater temperature variation
Regring material used

Gate point not adequate

Material Machine

4D-2) Root Cause Analysis ( Occurance & Detection)

Why-01 Found Material Peel-Off & Burning Marks Why-01 Operator skip the checkpoint

Why-02 Part catching in core side Why-02 Operator Awareness about this defect

Why-03 Burr comimg in Insert area of core Why-03 Operator negligence

Why-04 Hard butting on parting line Why-04

Why-05 To avoid flash generation on Parting Line Why-05

Occurance Root cause :- Hard butting on parting line Detection Root cause:- Operator skipp the checkpoint and awareness about defect.

5D) Temporary Corrective Actions

Sr. Target
Actions to be taken Responsibility Status
No. Date

1 All suspected material are hold and do 200% inspection before dispatch Atma 07.12.2024 DONE

2 Training provided to All concern persons about material peel off and burning issue Atma 07.12.2024 DONE

6D) Implemented Corrective Action

Sr. Target
Implemented action Responsibility Status
No. Date

1 Mold polish on core side Tool room 10.12.2024 Done

2 QA ALERT made and display on machine QA 10.12.2024 Done

3 Visual inspection std. checkpoint added QA 10.12.2024 Done

 4 PFMEA & CONTROL PLAN REVISED QA 10.12.2024 Done

7D-1) Action to prevent recurrence

Revised
Doument Responsibility Target date Status Doument Yes/No Responsibility Target date Status
(Yes/No)

Drawing NO ATMA 10.12.2024 DONE Control Plan YES ATMA 10.12.2024 DONE

Process Flow Diagram NO ATMA 10.12.2024 DONE OGS NO ATMA 10.12.2024 DONE

DFMEA NO ATMA 10.12.2024 DONE Inspection Std YES ATMA 10.12.2024 DONE

PFMEA YES ATMA 10.12.2024 DONE Reports NO ATMA 10.12.2024 DONE

7D-2) Horizontal Deplyment Yes No

Target
Part Name Part no Process Responsibility Status
Date

PANEL BOX Z0PL-LC-13213 Atma 10.12.2024 DONE

8D) TEAM CONGRATULATION ( SUPPLIER ) Customer Approval

Prepared By Approved by Closing date :- Approved by :- Decision

Name:-VIRENDRA KUMAR Name:-MUKESH KUMAR Name:- Accepted :-

10.12.2024
Sign:- Sign:- Sign:- Not Accepted :-