Sabic Specification Master List For Sharq Project: Al Rushaid Construction Co., LTD

Al Rushaid
Construction Co., Ltd.
ISO 9001:2000
SABIC SPECIFICATION MASTER LIST

FOR SHARQ PROJECT
TOPIC OUTLINE
• A. Material Receiving Process Flow
• B. Dimensional Inspection of the
Following Materials:
1. Angle Bar
2. Bolts & Nuts
3. Channel Bar
4. Fittings
5. Flat Bar
6. Miscellaneous (Welding Rod)
7. Pipe
8. Plates
9. Round Bar
10. SQ. bar
11. Wide Flange
• C. Tolerances
• D. Standard Specification
MATERIAL INSPECTION
ARP-QC-002
1. To ensure that incoming materials are
properly identified and disposition prior
to storage and/or utilization.
2. To provide a detailed method of

conducting receiving inspection at CD-
Home base, the various project sites, and
Construction Fabrication Shop.
Inspection to be Performed by QC
Engineer on incoming materials shall be
according but not limited to the following
requirements.
1. Surface Appearance
2. Dimension
3. Specification
4. Traceability (as applicable)
5. Mechanical Properties (as applicable)
6. Chemical properties (as applicable)
7. Documentation
Reinforcement bars shall be identified with

color coded paint applied at the ends of
every bar.
Color coding shall be follows:
1. For non Welding grades

Grade 40 – yellow
Grade 60 – green
2. For Weldable grades

Grade 40 – yellow and red
Grade 60 – green and red
Color Coding of pipe shall be as follows (to be
used only in the absence of color coding
specified by customer):
1. A 53 - no color
2. A 106 - pink
3. A312 Grade 304-black
4. A333 - orange
Color coding of plate shall be as follows
1. A 516 - orange
2. A 515 – yellow
3. A 36 – white
4. A 283 – green
Plates shall be subjected to 100% visual and

dimensional inspection.
Structural Plates (i.e. ASTM A36, ASTM A
283) 19 mm (3/4’’) and above and
Thickness shall be subjected to lamination
checking and thickness gauging.
Boiler or pressure vessels plates (i.e. ASTM

A 515, ASTM A 516) 9mm in above
thickness shall be subjected to lamination
checking and thickness gauging.
Fittings (i.e. blind flange, Slip-on flange)

shall be subjected to ultrasonic test (UT) or
radiographic test (RT) when potential
defects are noted during visual inspection.
MATERIAL RECEIVING PROCESS FLOW
(HQ with PIMS)
QCIR
Entry - PIMS
QC-Material Receiving
? Rejected
Endorse QCIR to Purchasing
Accepted /Engineering /PCD for
disposition (Action Party)
Action Party
1. Photocopy of two (2) sets
of reports for attachment to
1. Indicate disposition in
Gatepass, another for QC at
QCIR - MR
site.
2. Return QCIR to QC
2. Endorse original copy of
QCIR to DCS for safekeeping QCIR
Entry -PIMS
END 1. Verify the action party's

disposition
2. Close-out the QCIR and
record the result.
Rejected
1. Close-out QCIR and

endorse to DCS for
safekeeping
Table II
General Inspection Level 1 1.0 AQL

(Normal Inspection)
Lot/ Batch Size Sample Size Acc. No Rejection No.
2 to 15 2 0 1
16 to 25 3 0 1
26 to 90 5 0 1
91 to 150 8 0 1
151 to 280 13 0 1
281 to 500 20 0 1
501 to 1200 32 1 2
1201 to 3200 50 1 2
3201 to 10000 80 2 3
10001 to 35000 125 3 4
35001 to 150000 200 5 6
150001 to 500000 315 7 8
500001 to and above 500 10 11
SINGLE SAMPLE PLAN
The Number of sample units inspected shall be equal to the sample size given
by the plan. If the number of defectives found in the sample is equal to or less
than the acceptance number, the lot or batch shall be considered acceptable. If
the number of defectives is equal to or greater than the rejection number, the
lot batch shall be rejected.
INSTRUMENT USED FOR INSPECTION
1. VERNIER CALIPER
2. STEEL TAPE
3. MICROMETER
4. UT
STRUCTURAL STANDARD
SPECIFICATION
Standard Specification for Rolled Structural Steel

ASTM A 6 -
Bars, Plates, Shapes, and Sheet Piling
ASTM A 36 - Standard Specification for Carbon Structural Steel
Standard Specification for General Requirements for

ASTM A 20 -
Steel Plates for Pressure Vessels
Standard Specification for Heat Resistance Chromium
ASTM A 240 - Nickel Stainless Steel Plates Sheet, and Strip for
Pressure Vessel
Standard Specification for Stainless Steel Bars and
ASTM A 276 -
shapes
Standard Specification for Low and Intermediate
ASTM A 283 -
Tensile Strength Carbon Plates
Standard Specification for Pressure Vessel Plates,
ASTM A 515 - Carbon Steel, for Intermediate-and Higher
Temperature Service
Standard Specification for Pressure Vessel Plates,
ASTM A 516 - Carbon Steel, for Moderate-and Lower Temperature
Service
PNS - Steel Bars for Concrete Reinforcement Specification
Standard Test Methods and Definition for Mechanical

ASTM A 370 -
Testing of Steel Products
EQUAL LEGS ANGLE BAR
A1
A2
DESCRIPTION
Dimension Required Actual Deviation Tolerance Remarks
T
A1
A2
L
All dimensions are in mm:

Sample size quantity____
Acceptance no.___ Quantity accepted:___

Rejection no. ___ Quantity rejected: ___
CHANNEL BAR
‹ ›
B L
Tf
Tw
DESCRIPTION
D
Bf
Tf
Tw
L
NOTE: ALL UNITS ARE IN MM

SAMPLE SIZE QTY:____
Acceptance no.____ Accepted____

Rejection no.______ Rejected_____
FLAT BAR
T
W
DESCRIPTION
Dimensions Required Actual Deviation Tolerance Remarks

Sample size quantity
Acceptance no:___ Quantity accepted:____

Rejection no:_____ Quantity rejected:_____
ROUND BAR
DESCRIPTION
Dimensions Required Actual Deviation Tolerance Remarks

Sample size quantity
Acceptance no:___ Quantity accepted:___

Rejection no:_____ Quantity rejected:____
MS PLATE
T
L
PLATE NUMBER:_____________
TRACEABILITY NUMBER______________
DESCRIPTION

Sample size quantity:____
Acceptance no:___ Quantity accepted:___

Rejection no:_____ Quantity rejected:____
CHECKERED PLATE
L
T
DESCRIPTION

Sample size quantity:_____
Acceptance no:____ Quantity accepted.:_____

Rejection no.:_____ Quantity rejected.:______
PLATE –A 516 Gr, 70
L T
Plate Number:__________
Traceability Number________
DESCRIPTION
T
W
L

Sample size quantity:_____
Acceptance no:_____ Quantity accepted.:_____

Rejection no.:______ Quantity rejected.:______
SQUARE BAR
L
A
NOTE: ALL UNITS ARE IN MM

SAMPLE SIZE QTY.:____________________
WIDE FLANGE
Tf
D Tw
L
Bf
___lengths, Wide flange A-36 STRL ROLLED ____X____# /ft x 6m
Dimension Required Actual Tolerance Deviation Remarks

D
Bf
Tf
Tw
L
Note: All dimension in mm

Sample size quantity :_________
Acceptance No._______ Accepted:______

Rejection No._________ Rejected:_______
A 6/A 6M
TABLE A1.27 Permitted Variations in Sectional Dimensions for Round and Square
Bars and Round-Cornered Squares
Note 1-Where”…” appears in this table, there is no requirement.
Specified Sizes, mm Permitted Variation Over or Permitted Cut of Round or Cur-

Under Specified size of- Square Section
mm % mm %
Up to 7.0. incl 0.13 ….. 0.20 …..
Over 7.0 to 11.0. incl 0.15 ….. 0.22 …..
Over 11.0 to 15.0. incl 0.18 ….. 0.27 …..
Over 15.0 to 19.0. incl 0.20 ….. 0.30 …..
Over 19.0 to 250. incl ….. 1’’ ….. 1 ½’’
Out of round is the difference between the maximum and minimum diameters of the bar,
measured at the same transverse cross section. Cut-of-square section is the difference in
perpendicular distance between opposite faces, measure at the same transverse cross
section.
The permitted the variation shall be rounded to the nearest tenth of a millimetre after
calculation
TABLE A1.28 Permitted Variations in Sectional Dimensions for Hexagons
Specified Sizes Between Opposite Permitted Variations from Out-of-Hexagon
Sides, mm Specified Size,mm Section
Over Under mm
T 13 incl 0.18 0.18 0.3
Over 13 to 25 incl 0.25 0.25 0.4
Over 25 to 40 incl 0.55 0.35 0.6
Over 40 to 50 incl 0.8 0.40 0.8
Over 50 to 65 incl 1.2 0.40 1.2
Over 65 to 80 incl 1.6 1.6
Out-of-hexagon section is the greatest difference in distance between any two opposite face,
measured at the same transverse cross section

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Al Rushaid

Construction Co., Ltd.

SABIC SPECIFICATION MASTER LIST

2. To provide a detailed method of

Reinforcement bars shall be identified with

Color coding shall be follows:

1. For non Welding grades

2. For Weldable grades

Color coding of plate shall be as follows

Plates shall be subjected to 100% visual and

Boiler or pressure vessels plates (i.e. ASTM

Fittings (i.e. blind flange, Slip-on flange)

END 1. Verify the action party's

1. Close-out QCIR and

General Inspection Level 1 1.0 AQL

SINGLE SAMPLE PLAN

Standard Specification for Rolled Structural Steel

ASTM A 36 - Standard Specification for Carbon Structural Steel

Standard Specification for General Requirements for

PNS - Steel Bars for Concrete Reinforcement Specification

Standard Test Methods and Definition for Mechanical

All dimensions are in mm:

Acceptance no.___ Quantity accepted:___

NOTE: ALL UNITS ARE IN MM

Acceptance no.____ Accepted____

All dimensions are in mm:

Acceptance no:___ Quantity accepted:____

All dimensions are in mm:

Acceptance no:___ Quantity accepted:___

All dimensions are in mm:

Acceptance no:___ Quantity accepted:___

All dimensions are in mm:

Acceptance no:____ Quantity accepted.:_____

All dimensions are in mm:

Acceptance no:_____ Quantity accepted.:_____

Dimension Required Actual Deviation Tolerance Remarks

NOTE: ALL UNITS ARE IN MM

___lengths, Wide flange A-36 STRL ROLLED ____X____# /ft x 6m

Dimension Required Actual Tolerance Deviation Remarks

Note: All dimension in mm

Acceptance No._______ Accepted:______

Specified Sizes, mm Permitted Variation Over or Permitted Cut of Round or Cur-

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Acceptance no._ Quantity accepted:_

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Acceptance no:_ Quantity accepted:_

Acceptance no:_ Quantity accepted:_

Acceptance no: Quantity accepted.:_

Acceptance no:_ Quantity accepted.:_

_lengths, Wide flange A-36 STRL ROLLED X__# /ft x 6m

Acceptance No._ Accepted: