Summer Training On Caparo Maruti LMT

SUMMER TRAINING ON CAPARO MARUTI Lmt
Submitted by:- Submitted to :-

Pranay Kaushik Rajender sir
Roll no. 160161629019
Btech. Mech.
Content
1. INTRODUCTION TO ORGANIZATION
2. OBJECTIVE
3. DEPARTMENTS
4. QUALITY IMPROVING STEPS FOLLOWED BY CAPARO
5. PRESS SHOP
INTRODUCTION TO ORGANIZATION
Caparo Maruti Ltd.
It is a premier industry setup in gurugram ,
haryana dedicated for the production and
designing of various sheet metal parts and
components associated with automobiles. It
has been a vendor MARUTI INDIA PVT. Ltd. It is
a multi-disciplinary and multi-dimensional
organization dedicated for the production of
number of components
OBJECTIVE
1. Aims at producing professionals endowed with technical competence and
leadership qualities.
2. To infuse thorough knowledge and impart industry -oriented practical
training to make the students a breed apart.
3. To inculcate a sense of discipline and responsibility coupled with logical
thinking, so that they are an asset for their employers. To emphasize their all
round development, by ensuring participation in cultural activities, group
discussions, social get-togethers, sports, etc.
4. To imbibe a quality that makes them better citizens.
5. To create professional competence
DEPARTMENTS
(i) Engineering Department
(ii) Production Department
(iii) Welding department
(iv) Quality section
ENGINEERING DEPARTMENT
1. Engineering department deals with
development of the fore coming parts of
Maruti.
2. Generally, majority of the parts are from MUL,
Ggn. Parts are prepared and there trial is
taken. This department also deals with
costing of sheet metal parts, in which
quotation are prepared in order to submit to
the customers and vendors.
Production Department
In production department metal sheets are given
desired shapes through stamping process. Stamping
press is used to produce the stamping operation.
What is a stamping press ?
A stamping press is a machine that houses the stamping
tools (tooling) and carries them around according to
the kinematics indicated by the users (process set-up).
Welding department
Resistance Welding
is a welding process, in which work pieces are welded due to a
combination of a pressure applied to them and a localized heat
generated by a high electric current flowing through the contact
area of the weld.
1. Spot welding.
2. Resistance Butt Welding.
Quality section
As the name suggests this section houses all sorts of tools and
measuring instruments like vernier calipers, vernier height gauge, slip
gauges, surface plates, radius gauges, inside/outside micrometers,
depth gauges and hardness testing machines, torque wrench testing
machine etc. for checking the components purchased from the
vendors from outside the firm before being stored into the store lying
adjacent to this section.
Quality improving steps followed by caparo
1. 5S
2. Kaizen
3. 3R
4. 3M
5s
5S
is the name of a workplace organization methodology that uses a list
of five Japanese words which are seiri, seiton, seiso, seiketsu and
shitsuke
In English :-
 Sorting (Seiri)
 Straightening or setting in order / stabilize (Seiton)
 Sweeping or shining or cleanliness / systematic cleaning (Seiso)
 Standardizing (Seiketsu)
 Sustaining the discipline or self-discipline (Shitsuke)
Kaizen
Masaaki Imai defined
Kaizen
as a means of continuing improvement in personal
life, home life, social life, and working life. At the workplace,
Kaizen Means continuing improvement involving everyone managers
and workers alike. The Kaizen business strategy involves everyone in
an organization working together to make improvements without
large capital investments.
3R
• Reduce, Reuse, Recycle, a hierarchy of waste management
strategies to minimize waste
3M
1. Muda
2. Mura
3. Muri
"muda" meaning activity that is wasteful and doesn’t add value.
"mura", meaning "unevenness""muri" meaning "overburdening".
Press Shop
During the press shop firstly the sheet of Aluminum passes through the
different presses and performed different operations on it. The
different presses & different operations which are performed on the
sheet are:
The different kind of presses used in the press shop is
1. 800 tones 5 press
2. 400 tones 3press
The various operations are performed on the sheet during the press
shop are
1. Drawing
2. Trimming
3. Restrike
Piercing/ Punching During the drawing the sheet can be passed

through the press of 800 Tones & the specific shape of the given part
provided to the sheet and during trimming the extra part of the sheet
which is not in work can be trim by the press and the extra part can
be thrown into the scrap. During the process of restriking the die can
be strike on the part again so that it can acquire the exact shape of
the part & during the process of
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Piercing/ Punching During the drawing the sheet can be passed

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