INDUSTRIAL TRANING SEMINAR - PPTX Anshu

Presented by : Anshu kr.
Singh
Roll no. 40925511115
ME 5TH SEM
 Summer tranning at Nifco India Private
Limited, I M T Manesar, Gurgaon Haryana,
from 12 june 2017 to 20 july 2017.
 An amazing experience as I got to see ,how
exactely plastic components are
manufacture.
 Main objective was to learn about injection
moulding machine.
 Introduction to Nifco India Private Limited.
 Product and serives.
 Manufacturing process of plastic
components.
 Introduction to plastic injection moulding
machine.
 Advantages of plastic injection moulding
machine.
 Disadvantages of plastic injection moulding
machine.
 Basic information
 Nature of business – Manufacturing

 Adittional business - Suplier
 Company CEO – Uday shanker
 Total no. of Employes - More than 1000 people
 Years of establishment - 1967
4
 MEMBERSHIPS AFFILIATIONS
• ISO9001:2008
ISO/TS16949:2009
ISO14001:2004
5
 CLIENTELE
• Nissan Motor Co. Ltd.

• Honda Motor Co. Ltd
• Mitsubishi Motors Corporation
• Mazda Motor Corporation
• Suzuki Motor Corporation
• Fuji Heavy Industries Ltd.
• Daihatsu Motor Co.Ltd.
• Hino Motors, Ltd.
• Isuzu Motors Limited
• Toshiba Corporation
• Sharp Corporation
• Sanyo Electric Co.Ltd.
6
1. TORQUE DAMPERS
 Stander damper
 Fine tech damper
 Snap fit damper
 Micro damper
7
2. AUTO MOTIVE COMPONENT
 Eyelet ventilator
 Cord puller
 Cord end
 Patch tab
8
3.INDUSTRIAL FASTNERS
 Plastic Fastener Fastener & Panel
 Scrivet Fastener & Panel
 Plastic Rivet Fastener & Panel
 Push Rivet Fastener & Panel
9
4.PLASTIC BUCKLE
 Ring
 Side realise buckle
 Twist release buckle
 Pole tube holder
10
 Injection
molding
 Blow molding
 Compression Molding
 Transfermolding
 Cold forming
 Sheet Molding
 Extrusion
Injection molding is a manufacturing process for producing parts
from both thermoplastic and thermosetting plastic materials.
Material is fed into a heated barrel, mixed, and forced into a mold
cavity where it cools and hardens to the configuration of the cavity.
 Injection molding is the most commonly used
manufacturing process for the fabrication of plastic
parts.
 The injection molding process requires the use of an
injection molding machine, raw plastic material, and a
mold.
 The plastic is melted in the injection molding machine
and then injected into the mold, where it cools and
solidifies into the final part.
 The steps in this process are described in greater detail in
the next section.
 Material granules are melted down and
injected into the mold.
 The mold is held under pressure until the
material cools and hardens.
 Once the material hardens, the mold is
opened and the part is removed.
 And the process can be repeated
 The process cycle for injection molding is very short,
typically between 2 seconds and 2 minutes.
consists of the following four stages:

 Clamping
 Injection
 Cooling
 Ejection
 Prior to the injection of the material into the mold, the two
halves of the mold must be securely closed by the clamping
unit.
 Each half of the mold is attached to the injection molding
machine and one half is allowed to slide.
 The hydraulically powered clamping unit pushes the mold
halves together and exerts sufficient force to keep the mold
securely closed while the material is injected.
 The time required to close and clamp the mold is dependent
upon the machine - larger machines will require more time.
 This time can be estimated from the dry cycle time of the
machine.
 The raw plastic material, usually in the form of pellets, is fed
into the injection molding machine, and advanced towards the
mold by the injection unit.
 During this process, the material is melted by heat and
pressure.
 The molten plastic is then injected into the mold very quickly
and the buildup of pressure packs and holds the material.
 The amount of material that is injected is referred to as the
shot.
 The injection time is difficult to calculate accurately due to the
complex and changing flow of the molten plastic into the
mold.
 It consist flowwing parts – hopper , barrel , reciprocating
screw , nozzle , heater.
 HOPPER
The plastic material used in the plastic
injection molding process is supplied in the
form of small pellets. These pellets are
loaded into the hopper , then gravity fed into
the barrel and the screw assembly.
BARREL
This is the chamber in which the reciprocating
screw is located. The barrel is heated by
electric heater bands.
 NOZZLE
The nozzle forms a sealed connection b/w the
barrel and the sprue bushing of the mold. The
tem. Of nozzle is usually set near the plastic’s
melt temp.
the molds sprue bushing has a concave radius.
RECIPROCATING SCREW
The reciprocating screw compresses and
melts the plastic material . It also moves the
material towards the die.
the reciprocating screw is divided into three
zones – 1. the feeding zone , 2. the transition
zone, 3. the metering zone.
 The molten plastic that is inside the mold begins to cool
as soon as it makes contact with the interior mold
surfaces.
 the plastic cools, it will solidify into the shape of the
desired part.
 However, during cooling some shrinkage of the part may
occur.
 The mold can not be opened until the required cooling
time has elapsed.
 The cooling time can be estimated from several
thermodynamic properties of the plastic and the
maximum wall thickness of the part.
 After sufficient time has passed, the cooled part may be
ejected from the mold by the ejection system, which is
attached to the rear half of the mold.
 When the mold is opened, a mechanism is used to push
the part out of the mold.
 In order to facilitate the ejection of the part, a mold
release agent can be sprayed onto the surfaces of the mold
cavity prior to injection of the material.
 Once the part is ejected, the mold can be clamped shut for
the next shot to be injected.
 Injection molding allows for high production output
rates
 Close tolerances on small intricate parts is possible with
Injection Molding.
 Full automation is possible with Injection Molding.
 All scrap may be reground to be reused, therefore there
is very little waste.
 Material and Color Flexibility
 Labor Costs Low
 Design Flexibility
 High initial tooling cost
 Part design restrictions
 Accurate costing is difficult
 Aerospace components  Medical & dental products
 Automotive components  Medical laboratories
 Cable assemblies  Model shops, toys
 Computer electronics  New product design &
 Electronics components development
 Engineering prototypes  R&D labs
 Instrumentation  Test specimens
 Marketing samples
 Material quality testing
Injection molding is one of the most
important processes for plastics and it has a very
wide list of kinds of products it can produce,
which makes it very versatile.

INDUSTRIAL TRANING SEMINAR - PPTX Anshu

Uploaded by

Copyright:

Available Formats

INDUSTRIAL TRANING SEMINAR - PPTX Anshu

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

INDUSTRIAL TRANING SEMINAR - PPTX Anshu

Uploaded by

Copyright:

Available Formats

Presented by : Anshu kr.

 Nature of business – Manufacturing

• Nissan Motor Co. Ltd.

consists of the following four stages:

 Instrumentation  Test specimens

You might also like