Micro Project: Maharashtra State Board of Technical Education
Micro Project: Maharashtra State Board of Technical Education
Micro Project: Maharashtra State Board of Technical Education
TECHNICAL EDUCATION
SHIVAJIRAO S. JONDHALE POLYTECHNIC
MICRO PROJECT
Academic Year: 2021-22
TITLE OF PROJET
PLASTIC MOULDING PROCESSES
Blow moulding
Extrusion
moulding
PLASTIC MOULDING PROCESSES
1. COMPRESSION MOULDING
Compression molding is the process of molding in which a preheated polymer is placed into
an open, heated mould cavity. The mould is then closed with a top plug and compressed in
order to have the material contact all areas of the mold.
This process is able to produce parts with a wide array of lengths, thicknesses, and
complexities. The objects it produces are also high in strength, making it an attractive process
for a number of different industries.
Thermoset composites are the most common type of material used in compression moulding.
1. A high strength, two part metallic tool is created that exactly matches the dimensions
required to produce the desired part. The tool is then installed in a press and heated.
2. The desired composite is pre-formed into the shape of the tool. Pre-forming is a crucial step
that helps to improve the performance of the finished part.
3. The pre-formed part is inserted into the heated mold. The tool is then compressed under
very high pressure, usually ranging from 800psi to 2000psi (depending on the thickness of the
part and the type of material used).
4. The part is removed from the tool after the pressure is released. Any resin flash around the
edges is also removed at this time.
APPLICATIONS :
Since many of these items are used for consumer beverages for mass
The technology is borrowed from the glass industry with which plastics
or injection molding.
I. EXTRUSION BLOW MOULDING :
1. In this process, the starting parison is injection molded rather than extruded.
3. Injection blow molding: (1) parison is injection molded around a blowing rod;
(2) injection mold is opened and parison is transferred to a blow mold; (3) soft
polymer is inflated to conform to a blow mold; and (4) blow mold is opened and
blown product is removed.
3. INJECTION MOULDING :
Injection molding is a method to obtain molded products by injecting
plastic materials molten by heat into a mold, and then cooling and
solidifying them.
2. Automotive Parts
Many of the parts found on modern automobiles require a broad range of intricately designed
features to function correctly. For this reason, many of the leaders of the automotive industry
have turned to plastic injection molding to develop, plan, and manufacture the parts they need.
Typical injected molded elements include bumpers, dashboards, and smaller pieces, such as
cup holders and mirror housings.
4. EXTRUSION MOULDING
Extrusion moulding is used to form plastic or metal materials into a pre-defined shape.
During the process, the material is melted and pushed through an extrusion moulding
machine, forming a long, tube-like shape or rod. This is cooled and cut to the required length.
Often, extrusion moulding plastic products created in this way are used for wiring or
insulating applications.
The products’ cross-sections show uniformity throughout the length of the tubing, which is
highly prized for numerous projects. Extrude plastics can also be formed into other tubular
products, such as drinking straws. The plastic can also be shaped into thin sheeting or films
by being flattened out by a set of cooling rolls.
The plastic extrusion process is commonly used for projects requiring high-volume,
continuous manufacturing. It begins with plastic polymer pellets being fed into the main
barrel of the extrusion moulding machine from a hopper. Here, the pellets or granules melt
gradually as the plastic is put through a heater, pushed along by rotating screws. The heat is
created by the barrel’s heating profile, as well as added friction and pressure inside.
The molten plastic is then decontaminated by a screen pack before the liquid is forced through
a die. This has been carefully sized and shaped to create the required finished product. The
newly formed tube forms a solid shape that exactly matches the shape of the die. The
extrusion is then cooled by passing through a water bath and going under some powerful fans.
As plastic is an excellent insulator, it can take a long time before it cools and solidifies into
the final product. Once this is achieved, the completed product is extracted from the machine.
EXTRUSION MOULDING MATERIALS :
There are several plastic polymers and products that can be used in the
extrusion moulding process. These include, but are not limited to the
following:
1. Acetal
2. Acrylic
4. Nylon (polyamides)
5. Polycarbonate (PC)
6. Polypropylene (PP)
7. Polyethylene (PE)
8. Polystyrene
The extrusion moulding process can also produce very thin plastic
sheeting and films. These are also highly versatile and used across many
different sectors. Some examples include window glazing and machine
guards, glass replacement materials and packaging, such as drinks
bottles or blister packs for medications. Finally, the process is ideal for
making long cross-section shapes, such as windscreen wiper blades or
vinyl signs and sidings.
Semester: Fourth
Name of Students:
2. They will also learn about the gating systems for placing the mould.
Roll No. Name of group Mark for group Marks obtained by Total
members work A the Individual Marks
based on viva B [A+B]
617 SAGAR SHANKAR
KEDAR
621 GANESH RAVI
GOTHWAL