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    # Ahp

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    rahul
    The document outlines modifications made to the ash handling system at Bina Thermal Power Station to address operational problems. It discusses issues with fly ash conveying, silo operations, bottom ash removal, and proposes solutions such as replacing orifice plates, increasing line sizes, adding pumps and valves, calibrating instruments, and separating air lines. The goal of the modifications was to improve the efficiency and reliability of ash removal and transport.

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    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd

    # Ahp

    Uploaded by

    rahul
    183 views21 pages
    The document outlines modifications made to the ash handling system at Bina Thermal Power Station to address operational problems. It discusses issues with fly ash conveying, silo operations, bottom ash removal, and proposes solutions such as replacing orifice plates, increasing line sizes, adding pumps and valves, calibrating instruments, and separating air lines. The goal of the modifications was to improve the efficiency and reliability of ash removal and transport.

    Original Description:

    Ash handling plant overview

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    The document outlines modifications made to the ash handling system at Bina Thermal Power Station to address operational problems. It discusses issues with fly ash conveying, silo operations, bottom ash removal, and proposes solutions such as replacing orifice plates, increasing line sizes, adding pumps and valves, calibrating instruments, and separating air lines. The goal of the modifications was to improve the efficiency and reliability of ash removal and transport.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    183 views21 pages

    # Ahp

    Uploaded by

    rahul
    The document outlines modifications made to the ash handling system at Bina Thermal Power Station to address operational problems. It discusses issues with fly ash conveying, silo operations, bottom ash removal, and proposes solutions such as replacing orifice plates, increasing line sizes, adding pumps and valves, calibrating instruments, and separating air lines. The goal of the modifications was to improve the efficiency and reliability of ash removal and transport.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 21

    PRESENTATION BY ASH HANDLING SYSTEM 01.10.

    2015 1
    1) VISION
    2) ASH HANDLING SYSTEM
    3) OPERATIONAL PROBLEMS
    4) MODIFICATION AND PERFORMANCE DETAILS
    5) IMPRETIVE POINTS OF NIGRIE VISIT
    6) FUTURE MODIFICATION
    7) CONCLUSION

    PRESENTATION BY ASH HANDLING SYSTEM Date -1.10.2015


    VISION

    2/23/2018 ASH HANDLING TEAM


    OVERVIEW ---
    The Ash handling system at Bina Thermal Power Station
    consist of specially designed.
    1. Bottom Ash Removal System.
    2. Fly Ash System.
    3. Coarse Ash Disposal System.
    4. Ash Water Pumping System.
    5. Ash Slurry Disposal Pumping System.
    6. Silo Conveying and Unloading System.
    Total ash generated in the furnace is removed by
    above mention system.
    ASH HANDLING TEAM
    2/23/2018 4
     1> ESP Fly Ash Conveying System wasn’t worked as per designed
    capacity.
     2 > Silo to Silo conveying system not worked efficiently.
     3> Silo wet ash removal system not worked efficiently.
     4> Silo- 1&2 to Silo-03 Fly Ash Conveying Independent line required.
     5> Intermediate silo unloading system was not available.
     6> Coarse Ash removal system (APH/DUCT) unable to work
    properly.
     7> Bottom Ash Removal taken too much time.
     8> Bottom ash hopper overflow directly pumping up to E.T.P.
     9> Spreading of large amount of Ash in atmosphere during Bulker
    loading time.
     10> Fly Ash Line Chocking rapidly.
     11> Ash Slurry Disposal Line leakage frequently.

    ASH HANDLING TEAM 01.10.2015 5


    12> TAC Separation required for both ESP Evacuation.
    13> Silo level probe not working properly.
    14> Various Interlocks Missing.
    15> Current and pressure of pump not shown on PLC.

    ASH HANDLING TEAM


    2/23/2018 6
    1> ESP Fly Ash Conveying System wasn’t worked as
    per designed capacity

     Single hole Orifice Plate replaced by multi-hole orifice in


    common conveying line of each field in both ESP.
     ESP Expansion bellow inside diameter increased 154mm to
    200 mm.
     ESP Fluidizing pad assembly Rubber gasket with counter
    shank bolt and socket & union provided.
     Additional Boosting Air line provided from ZH-10000
    Compressor In case of TAC Header pressure is below 1.5
    kg/cm sq .

    ASH HANDLING TEAM 01.10.2015 7


    2> Silo to Silo conveying system not worked
    efficiently.
    • Because of unavailability of pressure Transmitter in
    conveying line chocking condition main conveying valve
    closed.
    • Single hole (60 mm) Orifice Plate replaced by multi-holes
    orifice (55-9 =46 no's ) 6 mm dia. in common conveying
    line of Silo 1&2 , Header pressure increase up to 4 kG/cm
    sq.

    • Fly Ash Conveying Line 200 nb Butterfly Valve with


    Actuator provided for optimization of Air.
    ASH HANDLING TEAM 2/23/2018 8
    PRESENTATION BY ASHISH SINGH 2/23/2018 9
    PRESENTATION BY ASHISH SINGH 2/23/2018 10
     3> Silo wet ash removal system not worked
    efficiently

     Silo 1&2 Jet pump Assembly provided in place of


    Feeder Injector.
     All Jet Pump Assembly nozzle size reduced 30 mm
    in place of 50 mm.
     Vacuum Breaker arrangement provided in all Jet
    Pumps.

    ASH HANDLING TEAM 2/23/2018 11


    4> Silo- 1&2 to Silo-03 Fly Ash Conveying
    Independent line required.

     Silo- 1&2 to Silo-03 Fly Ash Conveying


    Independent line provided.

    ASH HANDLING TEAM 2/23/2018 12


    5> Intermediate silo unloading system was not
    available.

     Silo 1 & 2 Ash Unloading Point provided with all


    accessories( Telescopic Spout with scavenger Fan)

    ASH HANDLING TEAM 2/23/2018 13


    6> Coarse Ash removal system (APH/DUCT)
    unable to work
    • Additional boosting line (100 nb) provided for the support
    of conveying of Ash.
    • Multi-Hole orifice Plate provided.
    • All Top of the 90 deg bend patch provided from APH -
    DUCT to Silo Area.

    ASH HANDLING TEAM 2/23/2018 14


    7> Bottom Ash Removal taken too much time.

    • Bottom Ash Hopper 1 & 2 Jet Pump Nozzle Size


    Reduce 30 mm in place of 50 mm.

    ASH HANDLING TEAM 2/23/2018 15


    8> Bottom ash hopper overflow directly
    pumping up to E.T.P.
    • Bottom Ash Hopper Over Flow water Part-1 Settled
    Ash Recirculation to directly Bottom Ash Hopper and
    part 2 Clear water Pumping to ETP.
    • 9> Spreading of large amount of Ash in
    atmosphere during Bulker loading time.
    • Commissioning of Scavenger Fan and Telescopic
    spout with all respect
    • From Suction side 150 NB Butter-Fly Valve
    provided for control the spreading of Ash.

    ASH HANDLING TEAM 2/23/2018 16


    10> Fly Ash Line Chocking rapidly.
    • Additional boosting line with NRV in both unit in 1-2 & 3 rd
    field.
    • Poke Hole Dummy Provided from various locations.
    • Bends and Line condition inspect Periodically (Quarterly).
    11> Ash Slurry Disposal Line leakage frequently.
    • Ash Slurry Disposal line 3.0 /5.2 km welded each line.
    • Supporting and line Clamping work partially done.

    ASH HANDLING TEAM 2/23/2018 17


    12> TAC Separation required for both ESP
    Evacuation
     We had provided for 200 NB 2 no's butter-fly v/v
    for isolation of each compressor of each units .

    ASH HANDLING SYSTEM 2/23/2018 18


     13.Various Interlocks Missing.

    Economizer hopper ash intake valve interlock with ECO-Pump.

    ESP-1-2 Pressure switch replaced by Pressure Transmitter

     14. Silo level Transmitter not working properly.

    Re-calibration Should be required

     15.Current and pressure of pump not shown on PLC

    Current and pressure of pump shown on PLC

    ASH HANDLING SYSTEM 2/23/2018 19


     Moisture Separator to be provided in TAC-Main Header
    line before Air Receiver tank.
     ESP Hopper –Blower fluidizing connection is continues
    required for better fluidization (1st
    three field ) of both units .
     Feed Gate vent line connected to the Bottom Ash Hopper.
     Butterfly valve to be provided from Silo-1 -2 to Silo-3 Fly
    ash conveying independent line.
     Quick exhauster valve are provided in all power cylinder
    for smooth operation.
     Air Water convertor tank to be filled Hydraulic Oil for
    batter life of pneumatic cylinder.

    ASH HANDLING SYSTEM 2/23/2018 20


    ASH HANDLING
    2/23/2018 TEAM 21

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