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    GOVSYS

    Uploaded by

    Sam
    The document discusses various components of an Electro-Hydraulic Turbine Controller (EHTC) system including speed control loops, load control loops, pressure control loops, and integrated boiler-turbine control operations. It provides details on the design concepts and considerations for speed controllers using proportional-derivative control, load controllers using modified PI control, and pressure controllers using PI control. The document also mentions recent trends in EHTC systems such as final element control, variable trimming of valves, and load shedding functions.

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    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd

    GOVSYS

    Uploaded by

    Sam
    337 views13 pages
    The document discusses various components of an Electro-Hydraulic Turbine Controller (EHTC) system including speed control loops, load control loops, pressure control loops, and integrated boiler-turbine control operations. It provides details on the design concepts and considerations for speed controllers using proportional-derivative control, load controllers using modified PI control, and pressure controllers using PI control. The document also mentions recent trends in EHTC systems such as final element control, variable trimming of valves, and load shedding functions.

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    © Attribution Non-Commercial (BY-NC)

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    The document discusses various components of an Electro-Hydraulic Turbine Controller (EHTC) system including speed control loops, load control loops, pressure control loops, and integrated boiler-turbine control operations. It provides details on the design concepts and considerations for speed controllers using proportional-derivative control, load controllers using modified PI control, and pressure controllers using PI control. The document also mentions recent trends in EHTC systems such as final element control, variable trimming of valves, and load shedding functions.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    337 views13 pages

    GOVSYS

    Uploaded by

    Sam
    The document discusses various components of an Electro-Hydraulic Turbine Controller (EHTC) system including speed control loops, load control loops, pressure control loops, and integrated boiler-turbine control operations. It provides details on the design concepts and considerations for speed controllers using proportional-derivative control, load controllers using modified PI control, and pressure controllers using PI control. The document also mentions recent trends in EHTC systems such as final element control, variable trimming of valves, and load shedding functions.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 13

    Mechanical-Hydraulic Controller (MHC)

    SPEED CHANGER raise/ lower M Nact hyd HH-CONV Hydraulic Speed governor Start-up/load Limiting device HYD M I N HYD M I N HYDRAULIC ACTUATION SYSTEM FOR CONTROL VALVE

    raise/ lower

    On/off
    Start-up/load Limiting device hact

    EH-CONV

    EHC

    EL HYD

    EHTC

    BHEL

    Electro-Hydraulic Controller (EHC)

    EHTC

    BHEL

    Position control loop

    EHTC

    BHEL

    Structure of the Electro-Hydraulic Turbine Controller (EHTC)

    Speed Control Loop

    EH-CONV
    Load Control Loop Selection circuit Admission Control loop

    EL HYD

    Press Control Loop

    EHTC

    BHEL

    Speed control loop

    EHTC

    BHEL

    Design concepts- Speed controller


    Basic controller for Rotary Machine
    Proportional derivative control (PD) Droop 5% - Proportional gain= 20 - derivative gain = max 2 - derivative time = 0.2 to 0.5 sec

    Design consideration
    Under conditions of speed controller active, for actual grid frequency say 3000 rpm ( 50Hz) and for speed set point 3150 rpm(52.5Hz) the output of the Controller should generate a lift corresponding to MCR load. Response of position controller ,EHC and servo motor- valves should be such That when Load throw OFF takes place, the max transient speed raise Shall be less than 3300 rpm. Response of speed controller upon load controller to speed controller Changeover should be similar or better. Derivative component required during rolling and load throw off conditions.

    Hunting during rolling


    Indicates mismatch in position controller EHC-servo motor response Step response test to analyze source of problem i.e governor/EHC/servo motor etc. EHTC

    BHEL

    Load control loop

    EHTC

    BHEL

    EHTC

    BHEL

    Design concepts- Load controller


    Modified PI controller
    T1 Load error Kp T2 PT P I SUM Controller output Typical settings: Prop gain = 0.3 to 0.8 Intg.time constant T1= T2=0.7 to 2 sec

    Design consideration
    Unloading through load controller (Integral ) for frequency above 51.5 Hz Proportional unloading through Prmax for frequency above 51 Hz

    Isolated grid detection when evacuation of power is not smooth.


    Free governing requirements Logics for changeover to speed control - Generator circuit breaker opened - House load detection logic activated. - Operator intervention Load controller tracking.

    EHTC

    BHEL

    Pressure control loop

    EHTC

    BHEL

    10

    Design concepts- Pressure controller


    PI controller Pressure control supports two modes:
    1. Throttle pressure mode/initial pressure mode: No dead band in pressure error to controller. Used to stabilize drum levels during low load operations Typical prop gain Kp=1, Int time = 5 to 10 sec 2. Limit pressure mode: For intervening in case steam generator aux. Trips characterized by steep and large Pressure drops more than a set Limit Pressure. Typical prop gain Kp= 2 to 3, Int time = 5 to 10 sec

    Pressure set point:


    Fixed pressure operation. Modified sliding pressure operation. Combined cycle operation features .

    EHTC

    BHEL

    11

    Integrated Boiler -Turbine control operation


    Unit set point Coordinated mode operation
    Facilities to handle sudden load demand ( 10 %) features. Modified sliding set point with throttling reserve.

    Usage of Storage circuitry in steam generator controls Use of over load valve. Free governing circuits in unit controls.
    Handling large load changes based on load despatch center.

    EHTC

    BHEL

    12

    Recent Trends
    Final element control Throttle/nozzle admission Variable trimming of IP valves. Load shedding function- Tripping of control valves (realized thro separate sols. for control valves.) TMR controls

    EHTC

    BHEL

    13

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