Presentación Resumen Curso CentumVP

January 16, 2018
Yokogawa Electric Corporation
<ISD-MASP-S10097-R1>
Copyright © Yokogawa Electric Corporation
<July 9,2011>
What is CENTUM VP
CENTUM VP is the integrated production control system to

achieve the safe, reliable, and optimum plant operation
for various industries
<July 9,2011>
CENTUM is well-accepted widely in the market
As of March. 2011
EUROPE
AUSTRIA(30)
715
AZERBAIJAN (1) 1,272
BELGIUM (184)
BELARUS(7) East
BULGARIA (5)
West Europe East
CROATIA(5)
Europe Asia 3,621
813
DENMARK(6)
FINLAND(1) Japan
11,934 North
FRANCE (231) 499 Middle South America
GERMANY (252) East 1,297 Asia
GREECE (18)
HUNGARY (63) Southeast NORTH AMERICA
IRELAND(3)
348 1,268
Asia TOTAL CANADA (14)
ITALY(149) USA (799)
KAZAKHSTAN(6)
LITHUANIA (1)
NETHERLANDS (173)
Africa 22,699 526
NORWAY(5) PROJECTS
POLAND (17)
PORTUGAL(8) AFRICA Oceania 406
in various South
America
ROMANIA(12) ALGERIA(35)
RUSSIA(428) ANGOLA(14) industries
SERBIA(9)
SLOVAKIA/CZECH(104)
BOTSWANA(4)
CONGO(4)
MIDDLE EAST
SLOVENIA(2)
SPAIN(162)
EGYPT(55) BAHRAIN (30) SOUTH AMERICA
GABON(6) DUBAI(1) ARGENTINE (10)
SWEDEN (1) GHANA(4) IRAN (96) BRAZIL (447)
SWITZERLAND(17) KENYA(3) IRAQ(8) CHILE(4)
UK(80) LIBYA(4) JORDAN (4) COSTA RICA (1)
UKRAINE(7) MOROCCO(22) KUWAIT (11) ASIA PACIFIC COLOMBIA (15)
MOZAMBIQUE(1) OMAN (38) INDIA(1,285) MALAYSIA (266) AUSTRALIA (394) CUBA (12)
NAMBIA(1) QATAR(6) MYANMAR(5) INDONESIA(229) NEW ZEALAND (2) EL SALVADOR(1)
NIGERIA(37) SAUDI ARABIA (215) PAKISTAN(6) PHILIPPINES (157) FIJI (6) MEXICO (22)
SENEGAL(2) SYRIA(6) CHINA (2,234) SINGAPORE (194) PAPUA NEW GUINIA(3) NICARAGUA(1)
SOUTH AFRICA(150) TURKEY (32) KOREA (953) THAILAND (394) SRILANKA(1) PANAMA(2)
SUDAN(2) U.A.E (45) TAIWAN (434) VIETNAM (28) PERU (1)
SWAZILAND(2) YEMEN(7) JAPAN (11,934) NEW CALEDONIA (1) TRINIDAD TOBAGO (2)
TUNISIA(1) URUGUAY(1)
UGANDA(1) VENEZUELA(7)
<July 9,2011>
CENTUM VP advantages
CENTUM VP provides an operating environment that

keeps everyone fully aware, well informed, and ready to
face the next challenge
Information Visibility (See Clearly)

– CENTUM VP makes critical plant information visible
in a meaningful and actionable manner.
Performance Foresight (Know in Advance)

– CENTUM VP delivers the knowledge necessary to
anticipate changes and to make fast, informed
decisions.
Operational Agility (Act with Agility)

– CENTUM VP helps to implement decisions
throughout the value chain without delay.
<July 9,2011>
35 years History and the continuity
“ As a result of Yokogawa’s high R&D investment
and the consistent long term migration policy of the
2008
CENTUM DCS family our investment are secure ”
Christian Vermum
Manager of Electrical Engineering Department 2001 2005
Degussa Oxpeno, Germany CENTUM CS 3000 R3
1998
CENTUM CS 3000
1993 HIS
10 Mbps CENTUM CS HIS

Dual AVR 1Gbps
EWS PICS ENG
Redundant Dual
Token Pass Redundant
ICS HIS FFCS FFCS-V
V net
1983 1988
1Mbps
CENTUM V CENTUM-XL ABC PFCS
Dual FFCS
Redundant ENGS
Token Pass LFCS KFCS
COPS2
COPSV EOPS
HF-Bus
1975
CENTUM • CENTUM series has been keeping the operation
CFCS2 CFCD2
CFFS
CFCS EFCD
continuity and the application compatibility for
COPS
F-Bus customers to use the CENTUM continuously
250 Kbps
Dual
for a long term.
Redundant
CFCS CFCD
Token Pass
• 20,000+ systems have been installed worldwide
<July 9,2011>
Features of CENTUM VP
Scalability and flexibility
– CENTUM VP meets both simple small scale systems and 1,000,000 tag level
huge scale systems
– CENTUM VP is applicable for various types of applications and for various
system architectures
Super-high plant operation availability

– Seven 9’s (99.9999959) hardware availability
– Pair & Spare technology to keep higher control loop availability
Operators’ perspective design

– Real-time plant operation environment
– Intuitive look & feel HMI design
Open Architecture
– The latest technologies can be applied in the control systems
– Easy integration with other subsystems
<July 9,2011>
CENTUM VP System Configuration - Overview
Client PC Exaquantum
Plant Information
Management
HIS System
(Operator Station)
PRM
Plant Asset Solid Style Open Style Desktop type TSE Engineering
management Console Console HIS
server Station
OPC
server
Vnet/IP
Real time Control Network FCS
Field Control Station UGS
Unified Gateway Station
SCS
Digital Field Network Safety Control Station
Subsystems
<July 9,2011>
Operation and Monitoring
<July 9,2011>
Operator Station (HIS)
Plant Information
Management
HIS System
(Operator Station)
PRM
server Station
OPC
server
Vnet/IP
SCS
Subsystems
<July 9,2011>
Features of HIS (Operation Station)
Various types of the operation views are prepared
– Graphic, Trend graph, Overview, Tuning etc.
One-touch operation for related information

– Alarm dialog, trend graph, Graphics, and
faceplates can be called up from each other
based on the related tag without engineering
Ex.) Click alarm message,
then the related faceplate is shown
Performance and function

for achieving real-time plant operation
– 1 second graphic call up
– 1 second screen refresh
– Data gather mechanism for real-time trend
without the affection by the network delay
– Frame display
– Window History function
Real-time Alarm Management View
<July 9,2011>
Features of HIS (Operation Station)
Large Capacity
– Max. No. of Tags: 1,000,000 per system
– Max. Graphic Displays: 4,000 per HIS
– Real-time trend Points: 3,328 per HIS
Various types of operation environment

are available
– Single, dual, quad monitor are available.
– Wide monitor is also available.
– Mouse operation
– Operation keyboard and touch screen
are also available
Higher Compatibility with the former

CENTUM systems
– Similar operation is also available
– Accessible to the FCSs of the former CENTUM
systems with different control networks.
<July 9,2011>
HIS Hardware
HIS works on the latest Microsoft Windows OS platform

– Windows 7, VISTA, and 2008 server
Three types of hardware can be chosen

– Desktop, Solid Style Console, and Open Style Console
Various Operation Styles

– Mouse/Operation Keyboard/Touch panel
– Single, Dual and Quad-monitor are available
Solid Style
Desktop
Console
Type
Open Style
Console
<July 9,2011>
Operation Keyboard Features
Flat membrane type dedicated keyboard
Various functions for adequate operation

– Security key
• Authorized operator
• System engineer
– Alphanumeric buttons
– Process control and plant monitoring
– Special window call buttons
grouped by function
– User-definable function buttons
<July 9,2011>
Full-Size Operator Keyboard
Eight faceplates
Security simultaneous
usage operation
Calling appropriate
window by one click
<July 9,2011>
Optional Desktop Keyboard
Security
usage
<July 9,2011>
HIS Screen Overview
System Message Banner
– Buttons to call-up the alarm & event dialogs quickly
– Latest 3 alarm messages are always displayed in real-time
Navigation
– Graphics & trend
views are arranged in
a hierarchy display
– Alarm status are
shown as the icon color
Favorite
– Frequently used views
can be registered by
operators’ drag & drop
Operation History
– Last 20 call-up
operations are listed
– Double-click the listed
operation to call up the
same view again Graphics, trend graphs and other views are displayed
<July 9,2011>
The Latest Browser-like Operation
Tab Display
Similar operation to the Internet Explorer

4 views on a sreen
Tab operation
Quick call up of up to five
frequently used tabs
Less memory consumption to
show multiple tabs
Each tab can be divided

into 4 frames
4 frames can be shown at the
same time to monitor overall
<July 9,2011>
Trend Data Acquisition
Trend data is acquainted by each trend block on the HIS

– 24 trend blocks per HIS
– Up to 128 data points can be assigned in each trend block
– Other 26 trend blocks can be used for accessing the trend data
acquainted in other HISes
Data Acquisition period is specified for each trend block

– 1-sec, 10-sec, 1-min, 2-min, 5-min, or 10-min
– The mechanism to achieve more accrued trend data acquisition
• For 1-sec/10sec trend, the trend data buffer is prepared in the FCS to eliminate
the affection of network delay between FCS and HIS
• The capacity of the trend data buffer in an FCS is 8 trend data blocks
<July 9,2011>
Trend Graph Display
Up to 8 trend lines can be display in each trend graph

– Displaying/hiding of each trend line is by a single click
– Drag & Drop dynamic trend line assignment is available
– The trend lines with different acquisition periods can be displayed on a
trend graph together
Data export function for csv/bitmap format

– To ease to generate the report for analysis
Drag & Drop zooming function

– For more quick and intuitive operation
Index marks to show the data values on the trend graphs

– To refer and to compare the data easily
Specify Start/Stop time to show the graphs

– The graph scale is automatically adjusted based on the start/stop time
<July 9,2011>
Trend Graph Display Example
Trend line Assignment Index
– Drag & Drop to assign the data points – Up to three indexes can be displayed
from any trend blocks on a trend view – Data values on the trend graphs can be checked
Legend Area Faceplate Display

– Assigned data points and the current data are shown – Click the Legend Area, then the Faceplate is
– Check/Unccheck to show/hide trend line shown next to the trend graph view
<July 9,2011>
Trend Export Function for Reporting
Trend data export

– Right-click on the view,
then the trend data
can be exported
• Copied to the Clip Board
– It can be used for reporting
or for analysis easily
<July 9,2011>
Alarm Handling
Real-time Alarm View (CAMS)
– Both process alarm and system alarm are covered
– Alarms from the ProSafe-RS safety system and from the PRM Plant Asset
Management system are also covered
– A single operation is required to call up the related dialogs
– The functions to reduce the operators’ overload to avoid overlook of
important alarms are available
• Filtering, Eclipsing, Suppression, Shelving
– Alarm engineering is available in the standard engineering function
Alarm Set-point Management

– The set-points are managed in a master database
• Master database is initiated in the alarm design phase
• Master database can be downloaded to the HIS, FCS
• The function to show the deviations clearly between the master and the
current alarm set-points is available on the HIS
• Import function to reflect the current set-points to the master database is
available for process improvement purpose
<July 9,2011>
Real-time Alarm View (CAMS)
Click blinking icons The latest three alarms
to open the CAMS View are always shown
Shelving Pane
– Non-urgent alarms
can be shelved in temporary
– Operators can concentrate
to the alarms which requires
urgent actions
Filter Pane
– Based on the priority, consequence, tag, etc
– Only the related alarm message for the operator can be Alarm list is shown here
shown to reduce the workload.
<July 9,2011>
Real-time Alarm Management – Filtering --
To avoid overlooking important alarms in the alarm flooding situation,

the displayed alarms can be filtered based on various conditions
– E.g. Alarm priority, Alarm purpose, Consequence, tag, etc
Filter Pane
– Filters can be pre-configured
and can be configured by operators
during the operation
Only the filtered alarms are displayed
– Alarms from ProSafe-RS, System alarms,
– Operators can consentrate to the related important
and Process Alarm filters
alarms which require urgent actons
are prepared in default
– Less opportunities to overlook the important alarms
<July 9,2011>
Real-time Alarm Management – Eclipsing --
To avoid overlooking important alarms in the alarm flooding situation,

the displayed alarms can be grouped based on tag
– Only the highest priority alarm for each tag is displayed
– It can reduce the number of lines on the displayed list, so less
opportunities to overlook important alarms
Click to open/close
the grouped alarm messages
Only a single line per tag

<July 9,2011>
Support Quick Actions against the Alarms
A single operation is required to call up the related dialogs
Context menu on the alarm message

– Right-click on a alarm message to show the
context menu
– It calls up that alarm related faceplate,
tuning view, trend graph or graphic
by a single mouse click
<July 9,2011>
Alarm Set-point Management
ASM: Alarm Set-point Master

TunPara: Tuning Parameter
PDCA Cycle of Alarm Set-
Import
point management
Save
Plan:
Alarm Set-points Master database
ASM
DB
Tun
Para
creation based on the alarm design
policy
ENG Download
Do:
Export Apply the Master database to the
FCS and start operation
ASM
DB Check:
Check the difference between the
HIS HIS
Diff
master and current used Set-points
Action:
Tun
The current Set-point database is
Para
Write feedbacked to the Alarm Set-point
Master database if necessary.
FCS
<July 9,2011>
Remote Operation
Plant Information
Management
HIS System
(Operator Station)
PRM
server Station
OPC
server
Vnet/IP
SCS
Subsystems
<July 9,2011>
Remote Operation and Monitoring
- Graphic
- Faceplate operation
- Trend view
- Alarm monitoring Office LAN
Firewall
Ethernet
HIS
Terminal
Server
Vnet/IP
Controller
<July 9,2011>
Field Control Station (FCS)
<July 9,2011>
Field Control Station (FCS)
Plant Information
Management
HIS System
(Operator Station)
PRM
server Station
OPC
server
Vnet/IP
SCS
Subsystems
<July 9,2011>
FCS (Field Control Station)
High availability process controller
– Seven 9’s (99.9999959) hardware availability
– Pair & Spare technology for
higher control loop availability
Large capacity Controller

– One controller handles 1,760 analog signals and 4,096 digital signals
– Various field digital protocols can be handled
• Foundation Fieldbus, ISA100, PROFIBUS, EtherNet/IP, HART, etc
– Up to 13 extra I/O racks
– Up to 50km distance remote I/O rack
Various types of control functions are prepared

– Regulatory Control blocks, Sequence Control Blocks, Arithmetic blocks, etc
– 7,000 functions work on a controller
Self-Independent controller
– All the control application runs in the highly reliable controller hardware
<July 9,2011>
Highly Reliable Process Controller
CENTUM-VP Controller hardware Availability

– 0.999999959; Jun ’93 to May ’10.
(Seven 9’s!)
Benefit : Case of the users in a petrochemical Facility

– CENTUM Annual Failure Rate 0.29 loops for facility
• 26 CENTUM Systems, uptime for 33,000 loops*
• From 1981 for first installation
– Other-vendor DCS Annual Failure Rate 2.86 loops for facility
• 2 Systems (one is 6-yrs old, one is 9-yrs old)
• Uptime of 3,200 loops, approx.
“We’ve never had a processor fail and, only once,

replaced a couple of I/O cards because we washed
down the cabinets.”
Jeff Bolhius, Flieshman’s Yeast
<July 9,2011>
Key-Technologies for Highly Available FCS
Extremely low failure rate design of each hardware
Self-diagnosis function.
– Each portion is checked just before working.
– If some abnormalities are detected, the module set its status flag as FALSE
Dual hardware configuration.

– Each of dual hardware components is checking the status flags of the partner
hardware through backplane bus
Real-time abnormality detecting
Seamless switching.
– Immediately switching from the active module to the stand-by module without
affecting the input / output for process.
Hot swapping
– Abnormal modules can be removed and spare modules can be inserted instead
without stopping any other input/output or any other hardware.
<July 9,2011>
Redundant Configuration of CENTUM VP
All data are equalized in real time without

affecting the control communication
among all HIS’s Dual CPU module Dual Power
Dual Vnet/IP
Dual Vnet/IP
Dual I/O modules Dual Power

Dual remote I/O network
Dual ESB bus
Analog, Digital, Fieldbus, Serial Dual ESB/ER bus
<July 9,2011>
Pair & Spare CPU Architecture
Both CPU modules are processing independently, so CENTUM

achieves real bumpless switchover (For Redundancy purpose)
Vnet/IP A pair of CPU chips is on

each CPU module
– Each CPU is processing
Vnet/IP Vnet/IP independently
I/F I/F •This is not
CPU module CPU module
Comparator
Comparator
Main CPU 1 CPU 1 Main for redundancy purpose
memory memory
with CPU 2 CPU 2 with Result checking
ECC ECC – Processed results of
PIO I/F PIO I/F CPUs are every time
PIO I/F PIO I/F compared each other
– If the results are not
IO bus IO bus
Power card
I/F I/F
Power card congruous, control
switches to the stand-by
Coupler Coupler module
(To avoid the effect
I/O bus of transient error)
<July 9,2011>
Control Function
Basic Control function is prepared in the elements called “Function Block”

– Almost 200 types of function blocks.
– Regulatory Control blocks, Sequence Control Blocks, Arithmetic blocks, etc.
– Any type of function blocks can work in a controller at the same time
– Control logics are generated by the combination of function blocks
The processing of all the function blocks are executed periodically

– The processing period can be specified for each function block
• 1-sec, 500-msec, 250-msec, 100-msec, and 50-msec can be chosen
<July 9,2011>
Control Function Capacity
Capacity of one Controller (FFCS-V) Function Block Type
Category Item Max. PVI BLEND SI-1 BAND OPSBL SI-1E
PVI-DV FF-AI SI-2 BOR OPSFC SI-2E
Analog 1,760 PID FF-DI SO-1 BNOT OPSFCP1 SO-1E
Process IO
Digital (On/Off) 4,096 PI-HLD FF-CS SO-2 CALCU OPSFCP2 SO-2E
PID-BSW FF-PID SIO-11 CALCU-C OPSFCP3 SIO-11E
Elements 18,000 ONOFF FF-RA SIO-12 SW-33 OPSFCP4 SIO-12E
Tag Names
Function blocks 7,000 ONOFF-G FF-AO SIO-21 SW-91 OPSFCP5 SIO-21E
ONOFF-E FF-DO SIO-22 DSW-16 ONOFF-E SIO-22E
Control drawings 500 ONOFF-GE FF-OS SIO-12P DSW-16C ONOFF-GE SIO-12PE
Message Outputs Annunciator messages 2,000 PID-TP FF-SC SIO-22P DSET MC-2E SIO-22PE
PD-MR FF-IT TM DSET-PVI MC-3E
Operator guide messages 2,000 PI-BLEND FF-IS CTS BDSET-1L SI-1E
Common switches 9,000 PID-STC FF-MDI CTP BDSET-1C SI-2E
Internal switches MLD FF-MDO CI BDSET-2L SO-1E
Global Switches 256 MLD-PVI FF-MAI CO BDSET-2C SO-2E
MLD-SW FF-MAO RL BDA-L SIO-11E
MC-2 FF-SUNV RS BDA-C SIO-12E
MC-3 SLCD VLVM INDST2 SIO-21E
RATIO SLPC LC64 INDST2S SIO-22E
PG-L13 SLMC ALM-R INDST3 SIO-12PE
BSETU-2 SMST-111 L_ST16E BSI SIO-22PE
BSETU-3 SMST-121 M_ST16E PBS5C VPM64
Signal SMRT ST16E PBS10C VPM128
SS-H/M/L SBSD L-ST16 Hybrid VPM256
AS-H/M/L SLCC M_ST16 _UTSW VPM512
SS-DUAL SLBC ST16 _UTPB VPM64A
FOUT STLD ADD _UTAS VPM128A
FFSUM _SFCSW MUL _UTSW-N VPM256A
XCPL _SFCPB DIV _UTPB-N VPM512A
SPLIT _SFCAS AVE _UTAS-N FSBSET
<July 9,2011>
Cabinet and House Keeping Unit
FRONT REAR
FCS with Yokogawa cabinet

FCU(Node1) Node7
– The House Keeping Unit (HKU) is inside Utility Unit
• To monitor the temperature and fan Node FAN Node FAN
inside of the cabinet Node2 Node 8
• The status is transferred to CPU Node3 Node 9
• The abnormality is notified as the System Alarm Node FAN Node FAN
Node4 Node 10
– It is designed to enable to mount
Node5 Node 11
up to 12 nodes in a cabinet
Node6 Node 12
• front 6 nodes：rear 6 nodes
PDB PDB
Cabinet Utility kit (HKU,PSU) (HKU,PSU)
– The Kit contains the node fan unit and the HKU to use with the 3rd party
cabinet (Rittal TS-8)
• Max 14 nodes can be mounted in a cabinet
– front 7 nodes：rear 7 nodes
<July 9,2011>
Field Interface – I/O Subsystem
I/O subsystem of CENTUM VP is called FIO

– Field-network I/O Subsystem
FIO has rich variations to meet customer’s situation flexibly

– Various types of signals can be handled
• 4-20mA, 1-5V, Direct input (T/C, RTD), Discrete I/O
– Various field digital protocols can be handled
• Foundation Fieldbus, PROFIBUS, EtherNet/IP, MODBUS, HART, ISA100
– Three types of isolation
– Three types of field connection
FIO is highly reliable I/O subsystem

– All the modules, power supply modules can be in redundant configuration
– The remote I/O network can be redundant configuration
– Self-diagnosis function to notify the failure and to switch-over quickly to
minimize the affect for process operation
– Input Open failure/Output Open failure detection functions are available
<July 9,2011>
I/O Nodes
Up to 13 I/O nodes can be connected per FCS
One I/O node has 8 I/O module slots
I/O nodes are connected by the remote I/O bus (ESB Bus)
– Up to 10 m from the FCS CPU node to the end of the I/O node if
electric cables are used as the ESB bus
– Up to 50 km in case of optical cables as the ESB bus
CPU node
I/O node
Max 9 I/O nodes/Line

Total Max 13 I/O nodes
<July 9,2011> 41
ESB Bus for Remote I/O
Up to 50km per line by using optical fiber cables

13 nodes per FCS, 9 I/O nodes per line
Star configuration is available
8 Lines per FCS
Up to two-hop is available
SOE Recording from remote sites is available
Optical fiber cables

FCS I/O node

I/O node
I/O node
I/O node
<July 9,2011> 42
Remote I/O installation
•FM Class1, Div 2
Explosive sites •CSA Class 1, Div 2
•ATEX Zone 2
Corrosive sites
(ISA G3)
FCS Remote I/O network
ooo
Separated sites
CCR (Central Control Room)
<July 9,2011>
Various Field Digital Communication Protocols
ALE111 Ethernet Communications Module
•EtherNet/IP (CIP)
•Modbus TCP
•PLC-5/SLC500 Ethernet Communication
ALP111 PROFIBUS-DP Module
• Redundant Configuration is available.
CIP
PLC-5
Control Logix
PROFIBUS-DP
Linking Device SLC500
ALF111 Foundation Fieldbus Module

• World’s First Dual-Redundant Fieldbus Ports
• 4 Ports per ALF111 DeviceNet
• 31 Devices per Port
• 1,500 Fieldbus faceplate blocks per FCS
Modbus/TCP
Foundation Fieldbus HART I/O
4-20mA
<July 9,2011>
Isolation Type
Three isolation types of modules can be chosen

– Channel Isolation type
• System-to-field isolated, channel-to-channel isolated
• High noise immunity
– System/Field Isolation type

• System-to-field isolated, channel-to-channel non-isolated
• It is avoided the field noise affects the system components
– Non-isolated type
• Highest channel density
• Care for noise is necessary for field wiring
• Less-cost
<July 9,2011>
Connection Types of Field Wiring
Three types of field connection can be chosen
– Direct wiring for the Weidmueller (pressure clamp) terminals
– Connect through the field terminal assemblies (Terminal boards) or the signal
conditioners
• Dedicated system connection cables are also needed.
– Connect with MIL cables
Each module has three types of front assembly

to choose the field connection type
– Terminal board for Foundation Fieldbus module is available
– Redundant configuration is available except MIL cable connection
Weidmuller KS cable
terminals adapter MIL
connector
<July 9,2011>
Analog Modules
<Non-isolated type>
AAI141 16Ch Current input 4-20mA (Transmitter power supply)
AAV141 16Ch Voltage input 1-5V
AAV142 16Ch Voltage input -10V to +10V
AAI841 8Ch Current input/8Ch Current output 4-20mA (Transmitter power supply)
AAB841 8Ch Voltage input/8Ch Current output 1-5V input/4-20mA output
AAV542 16Ch Voltage output -10V to +10V
AAP149 16CH Pulse Count 0 to 6kHz (Pulse Input Module Pm1 Compatible)
<Isolated (between system and field)>
AAI543 16Ch Current output 4-20mA
AAV144 16Ch Voltage Input -10V to +10V
AAV544 16Ch Voltage Output -10V to +10V
AAT141 16Ch mV,TC input JIS R,J,K,E,T,B,S,N / -100 to +150mV
AAR181 12Ch RTD JIS Pt100ohum
<Channel Isolated>
AAI835 4Ch Current input/4Ch Current output 4-20mA (Transmitter power supply)
AAT145 16Ch mV,TC input JIS R,J,K,E,T,B,S,N / -100 to +150mV
AAR145 16Ch RTD/POT input RTD JIS Pt100ohum / POT 10kohum
AAP135 8Ch 0-10kHz Pulse input Transmitter power supply 12V/24VDC,
(Shunt resistance can be selected)
<July 9,2011>
Analog Module with HART
FIO HART Module Lineups

– AAI135-H: 8 input, channel isolated
– AAI835-H: 4 input / 4 output, channel isolated
– AAI141-H: 16 input, non-isolated
– AAI841-H: 8 input / 8 output, non-isolated
– AAI143-H: 16 input, Isolated
– AAI543-H: 16 output, Isolated
– ASI133-H: 8 input, IS module
– ASI533-H: 8 output, IS module
Input Signal from HART Device

Analog Signal
Analog Signal + HART Signal
(Current)
HART Modem
HART Variable
HART Module
<July 9,2011>
Discrete I/O Modules
<Generic type>
ADV151 32Ch24VDC input, Common minus side every 16-channel
ADV157 32Ch24VDC input, Common minus side every 16-channel, Single and Weidmueller only
ADV161 64Ch24VDC input, Common minus side every 16-channel, MIL type only
ADV551 32Ch24VDC,0.1A, Common minus side every 16-channel
ADV557 32Ch24VDC,0.1A, Common minus side every 16-channel, Single and Weidmueller only
ADV561 64Ch24VDC,0.1A, Common minus side every 16-channel, MIL type only
ADV851 16ch Input/16ch Output, 24VDC
<AC input modules>
ADV141 16Ch100VAC input, Common minus side every 8-channel
ADV142 16Ch220VAC input, Common minus side every 8-channel
<Relay output module>
ADR541 16Ch Relay output, Common minus side every 8-channel, 24-100VDC,100-200VAC,
2A/point, Maximum 8A is allowed per common, A type contact, exchange by a module.
<ST cards compatible type>
ADV859 ST2 compatible -16Ch input,16Ch output
ADV159 ST3 compatible - 32Ch input
ADV559 ST4 compatible - 32Ch output
ADV869 ST5 compatible - 32Ch input, 32Ch output
ADV169 ST6 compatible - 64Ch input
ADV569 ST7 compatible - 64Ch output
<July 9,2011>
Real time Control network
(Vnet/IP)
<July 9,2011>
Control Network (Vnet/IP)
Plant Information
Management
HIS System
(Operator Station)
PRM
server Station
OPC
server
Vnet/IP
SCS
Subsystems
<July 9,2011>
Control Network (Vnet/IP)
Vnet/IP is the control network that incorporates general communication

function without losing highly reliable, real-time, and stable communication
– High reliability and real-time capability of Vnet are succeeded
– Open communication capability is incorporated
1 Gbps Ethernet based control network
Being published by IEC as industrial communication standard PAS

(IEC/PAS 62405/Ed.1)
PAS: Publicly Available Specification
Open
Real-
Reliable
time
<July 9,2011>
Vnet/IP Specifications
General specifications
– Topology: Star topology
– Transmission speed: 1 Gbps for Yokogawa hardware, 100 Mbps for
general Ethernet equipment
– Access control: Full duplex
– Scale: 64 stations/domain
– Configuration: Redundant
– Control communication: Functionally compatible with Vnet
– Open communication: TCP/IP
– Network equipment: Commercially available switching hubs and routers
(Layer 2 switches and Layer 3 switches)
– Cables: CAT5e or higher UTP cables or single-mode fiber optic cables
<July 9,2011>
Vnet/IP Network Configuration
Plant Asset
ENG HMI OPC Server Management
Domain1
Vnet
Router Controller ProSafe-RS Third
party
system
Interface
Field network
Vnet
System
OPC Server
ENG HMI Plant Asset

Management
Controller ProSafe-RS
Field network
Domain2
<July 9,2011>
Vnet/IP Unique Architecture -- Open Communication
PIMS OPC HIS/ENG HIS 3rd Pty Appl.

Open Open Vnet Open Vnet Open Vnet Open
LAN2 cable
Open Communication (TCP/IP)
Control Communication (Vnet Protocol)
Control Communication (Vnet Protocol)
LAN1 cable
Vnet Open Vnet Open Open
Field Eye
FCS UGS PLC
Server
<July 9,2011>
Engineering Function
<July 9,2011>
Quick & High-quality Engineering
The shutdown time for newly plant construction or reconstruction should
be minimum
– The longer time links the larger financial disadvantage
CENTUM VP provides the following configuration environment

– Total Project management.
– Reuse of configuration data
• This is available between several stations or between several plants.
– Several engineers can work at the same time.
– On-line maintenance.
– DCS Tag equalization for Historian
<July 9,2011>
Total Project Management.
The application of all stations in a system is contained in one database.
All graphics,
all control logic
are in a database
ooo FCS No.1 ooo FCS No.2

HIS No.1 HIS No.2
<July 9,2011>
Benefits of Project Management.
The application of all stations in a system is contained in one database.

– At least 1 PC is required to generate whole over a system.
• You don’t have to create same or similar graphics for all the HMIs.
– One PC (one configuration software) can handle several projects.
– You can reuse the application database of a plant to another plant by a
project, by a station, by a graphic, by a control logic.
• This shortens the configuration time.
• This makes the configuration quality excellent
because the copy source has been working well in an actual plant.
– Optimum management of application data is available.
<July 9,2011>
Reuse of Configuration Asset (Application)
Graphics can be re-used for other graphics,
on another HIS, or on the HIS in different projects.
Control application can be re-used for others in the controller,

in different controllers in the project or in another project.
ooo ooo ooo
Plant A Plant B
(project A) (project B)
<July 9,2011>
Reuse of Configuration Asset (Application)
Tag 1
Export CSV file to use in MS-EXCEL.
Tag 2 Import CSV file to reuse.
Tag 3
•Configuration tool is not needed
only for simple entry work
ooo ooo ooo
Plant A Plant B
(project A) (project B)
<July 9,2011>
Concurrent Engineering
Multiple engineers can work at the same time.
Only one database
<July 9,2011>
Advanced Debugging
The delivery time of controller and construction time of field

wiring is much longer than the delivery time of PC.
– If you can advance your configuration work only with PC,
you can shorten your total configuration time.
– If you can advance your debugging work without actually connecting
the controllers and field devices,
you can shorten your total configuration time.
Yokogawa provides the excellent debug functions.

Virtual Test
You can debug only with a PC
Target Test
You can debug without field wiring
<ISD-MASP-S10097-R1> Back
<July 9,2011>
Advanced Debugging Theory.
Virtual test (only with PC)

Normal operation is HIS
– Check simple entry mistakes. available.
– Try new control logic.
– Check graphic work
Memory in PC
– Operator training
FCS
FCS
Simulator
Target test (without wiring) ooo

ooo
ooo
For HIS, this
pretends FCS
– Check actual FCS CPU Virtual input is
FCS memory
Virtual input is
performance created from the
created from the
output from FCS Field
Field devices
devices
– Check the actual relationship output from FCS
simulator. For FCS
Auto For FCS, this
among each station. Auto
wiring
wiring simulator, this
pretends the
pretends the
actual plant.
actual plant.
Only minimum check is needed
at start up ! Start up Virtual
!Target
(Actual
Actual
plant)
test
plant
<July 9,2011>
On-line maintenance.
For more productive plant operation,

online maintenance of the control application or HMI application is
sometimes required.
– Application modification without stopping the controller.
– Application modification without affecting the rest of other application
CENTUM VP provides the “On-line maintenance” function to meet above

needs.
<ISD-MASP-S10097-R1> Back
<July 9,2011>
On-line Maintenance Example
No effect Control logicNo effect

No effect
Controller CPU
is Non-stop !
No effect
Modifying the configuration of

one of control loops, and No effect
downloading to the controller
under operation.
– No impact for any other loops,
graphics, and process.
– Controller CPU is not stopped. ooo
Controlling No effect
<July 9,2011>
Integration with other systems
<July 9,2011>
Various kinds of interfaces
Subsystem data
– MODBUS TCP, MODBUS RTU via faceplate
– EtherNet/IP
– OPC DA
STARDOM controller is integrated

without OPC server
Access by tag name + item name
Tag based faceplate operation
Vnet/IP
– UGS can have the function blocks Redundant UGS Server
inside to represent the data FIC001 FIC002 FIC003
of the subsystem (Shadow block) Shadow Block

With alarm information
– HIS can have the faceplates
for the function blocks
3rd party
– The function blocks can generate alarms OPC Server
• Alarms generated by subsystem are
STARDOM Subsystems
transferred to HIS through UGS
<July 9,2011>
Safety Integration
DCS and SIS are “truly integrated” Integrated Monitoring
- Faceplate
– SIS and DCS data are on the same window - Trend
– SIS data can be used in FCS - Graphic
- System status
– Sequence of Event (SOE) data of SIS and DCS are - Alarm
integrated - SOE
SCS and FCS Faceplates System status

CENTUM VP
Time shared
on the same
network
Vnet/IP FCS SCS FCS
SCS
SIS data can be SOE Viewer

used in FCS
FCS and SCS information integrated
ProSafe-RS SCS CENTUM VP FCS
<July 9,2011>
Plant Asset Data Integration
Device information
can be called-up
Device status
Device diagnostic
Help information
Result of device Diagnosis

<July 9,2011>
Summary
Yokogawa provides excellent plant

operation environment with CENTUM VP
CENTUM VP contributes to keep

everyone fully aware, well informed,
and ready to face the next challenge.
<July 9,2011>
<July 9,2011>

Presentación Resumen Curso CentumVP

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January 16, 2018

Yokogawa Electric Corporation

CENTUM VP is the integrated production control system to

CENTUM VP provides an operating environment that

Information Visibility (See Clearly)

Performance Foresight (Know in Advance)

Operational Agility (Act with Agility)

10 Mbps CENTUM CS HIS

Super-high plant operation availability

Operators’ perspective design

One-touch operation for related information

Performance and function

Various types of operation environment

Higher Compatibility with the former

HIS works on the latest Microsoft Windows OS platform

Three types of hardware can be chosen

Various Operation Styles

Flat membrane type dedicated keyboard

Various functions for adequate operation

Similar operation to the Internet Explorer

Each tab can be divided

Trend data is acquainted by each trend block on the HIS

Data Acquisition period is specified for each trend block

Up to 8 trend lines can be display in each trend graph

Data export function for csv/bitmap format

Drag & Drop zooming function

Index marks to show the data values on the trend graphs

Specify Start/Stop time to show the graphs

Legend Area Faceplate Display

Trend data export

Alarm Set-point Management

To avoid overlooking important alarms in the alarm flooding situation,

To avoid overlooking important alarms in the alarm flooding situation,

Only a single line per tag

A single operation is required to call up the related dialogs

Context menu on the alarm message

ASM: Alarm Set-point Master

Large capacity Controller

Various types of control functions are prepared

CENTUM-VP Controller hardware Availability

Benefit : Case of the users in a petrochemical Facility

“We’ve never had a processor fail and, only once,

Extremely low failure rate design of each hardware

Dual hardware configuration.

Real-time abnormality detecting

All data are equalized in real time without

Dual I/O modules Dual Power

Dual ESB bus

Analog, Digital, Fieldbus, Serial Dual ESB/ER bus

Both CPU modules are processing independently, so CENTUM

Vnet/IP A pair of CPU chips is on

Basic Control function is prepared in the elements called “Function Block”

The processing of all the function blocks are executed periodically

FCS with Yokogawa cabinet

• To monitor the temperature and fan Node FAN Node FAN

inside of the cabinet Node2 Node 8

• The status is transferred to CPU Node3 Node 9

Cabinet Utility kit (HKU,PSU) (HKU,PSU)

I/O subsystem of CENTUM VP is called FIO