Fuelcell
Fuelcell
Fuelcell
Electrolysis
What does this have to do with fuel cells?
Figure 1
Fuel Cell Basics
Put electrolysis in reverse.
The most basic black box representation of a fuel cell in action is shown
below:
work
Figure 2
O2
fuel H2O
H2
cell
heat
What is a Fuel Cell?
Quite simply, a fuel cell is a device that converts chemical energy into
electrical energy, water, and heat through electrochemical reactions.
Fuel and air react when they come
into contact through a porous
membrane (electrolyte) which separates
them.
Similarities:
Differences:
Fuel cell:
Output is electrical work.
Fuel and oxidant react electrochemically.
Little to no pollution produced.
I.C. Engine:
Output is mechanical work.
Fuel and oxidant react combustively.
Use of fossil fuels can produce significant pollution.
Fuel Cell Basics
Components
Figure 3
Animation of PEMFC
What is a hydrogen fuel cell?
Hydrogen fuel cells (HFCs) are a
type of electrochemical cell.
Alkali
Molten Carbonate
Phosphoric Acid
Proton Exchange Membrane
Solid Oxide
Types of Fuel Cells
SOFC
Figure 5
Figure 6
Figure 7
Figure 8
high temp / catalyst can extract the hydrogen from the fuel at the
electrode
high temp allows for power generation using the heat, but limits use
SOFC units are very large
solid electrolyte wont leak, but can crack
Benefits
Portable:modular units
Fuel Flexible: With a fuel reformer, fuels such as natural gas, ethanol,
methanol, propane, gasoline, diesel, landfill gas,wastewater,
treatment digester gas, or even ammonia can be used
Environmental: produces heat and water (less than combustion in both cases)
near zero emission of CO and NOx
reduced emission of CO2 (zero emission if pure H2 fuel)
Fuel cell efficiency is not an completely
defined term yet
Voltage efficiency tends to over estimate the amount of
work based on caloric fuel content
Max voltage = the reversible reaction potential at the operating
conditions
Emax = 100%, not realistic because of heat losses
Vcell
E=V x100%
voltage max
Vmax=1.23v @STP
Water
Membrane
Catalyst (Pt) (Nafion) Catalyst (Pt)
Anode (-) Cathode (+)
H 2 2 H 2e 1/ 2O2 2 H 2e 1H 2O
O2 2H 2 2H 2O (Er 1.23 V )
Fuel cell thermodynamics
The first law of thermodynamics:
The energy of a system is conserved
Q W dE
Change of
Change of heat Change of systems total
provided to the work provided energy
system by the system
In conservational fields, potential functions change depend only on initial and final
values. Hence, Q W E
For a closed system (control mass system), such as a piston
E U K P
(The total energy change equals the sum of the change in internal energy, the change
in kinetic energy, and the change in potential energy)
Fuel cell thermodynamics
For an open system with mass flow across its boundaries (control volume), such as a
steam turbine
E U K P ( pV )
pV represents the work to keep the fluid flowing (p is pressure and V is volume).
Hence, if a magnitude called enthalpy H is defined as
H U pV
Then,
H E K P
If we use the 1st law of thermodynamics for a stationary control volume (i.e. the
kinetic and potential energies are constant in time, then
H Q W
Thus, the enthalpy is the difference between the heat and the work involved in a
system such as the one defined immediately above.
Fuel cell thermodynamics
If the change in enthalpy is negative, heat is liberated and the reaction occurs
spontaneously (contrary to endothermic reactions that requires to apply heat in order for
the reaction to occur).
H 2 2 H 2e , H 0 kJ
In the anode: 1/ 2O2 2 H 2e 1H 2O, H 285.8 kJ
In the cathode:
Hence, in a PEMFC, 285 kJ/mol are converted into heat (Q) and electricity (W). How
much electricity W can we ideally obtain?
Q
For any process then S
T
The = in the above relationship will give us the minimum amount of heat Qmin
required in a process.
From the enthalpy definition a fuel cell can be considered as a system like the
following one
Q W Q
H
Fuel cell thermodynamics
The definition of entropy is relates with the 2nd Law of Thermodynamics. One of its
interpretations is that it is impossible to convert all the energy related with irreversible
processes, such as heat orchemical
G energy, into work.
max
H
Hence, it is possible to define a magnitude with units of energy called Gibbs Free
Energy that represents the reversible part of the energy involved in the process.
Hence, for fuel cells, the electrical work represents the Gibbs Free Energy and the
maximum possible energy conversion efficiency is
Fuel cell thermodynamics
From tables:
H 2 2 H 2e , G 0 kJ
In the anode: 1/ 2O2 2 H 2e 1H 2O, G 237.2 kJ / mol
In the cathode:
The Gibbs Free Energy can also be used to calculate the output voltage of an ideal fuel
cell. Since the Gibbs Free Energy equals the electrical work, and the electrical work
equals the product of the charge and voltage, then
W G 2FEo
where F is the Faraday constant (charge on one mole of electrons) the factor of two
represents the fact that two electrons per mole are involved in the chemical reaction.
Fuel cell thermodynamics
Thus,
G
Eo
2F
(237200)
Eo 1.229 1.23V
(2)(96, 485)
This is the voltage that can be obtained in a single ideal PEMFC when the
thermodynamic reaction limitations are taken into account. I.e., this is the output
voltage of a single ideal PEMFC when it behaves as an ideal voltage source.
However, additional energy loosing mechanisms further reduce this voltage.
PEMFC electrical characteristics
Er = 1.23 V
Maximum
power operating
point
Er =1.23V
b=60mV,
i0=10-6.7Acm-2
r=0.2cm2
Amrhein and Krein Dynamic Simulation for Analysis of Hybrid Electric Vehicle
System and Subsystem Interactions, Including Power Electronics
Materials challenges of the PEM Fuel Cell
Review of Membrane (Nafion) Properties
Chemical Structure
Proton Conduction Process
Water Transport and Interface Reactions
PSSA PESA
poly(styrene-co- (Polyepoxy-
styrenesulfonic succinic Acid)
acid) (PSSA)
Nafion,TM
Membrane C ,,-Trifluorostyrene
grafted onto
poly(tetrafluoro-ethylene)
with post-sulfonation)
Dow
Poly AMPS
Poly(2-acrylamido-
2-methylpropane sulfonate)
Nafion Membrane
Chemical Structure
Nafion Membrane
Proton Conduction Process
The water transport through Nafion Membrane
Water flux due to electroosmotic drag (mol/cm2 s) is: Nw, drag = I()/F.
Where: I is the cell current, () is the electroosmotic drag coefficient at a
given state of membrane hydration (=N(H2O)/N(SO3H) and F is the Faraday
constant. This flux acts to dehyddrate the anode side of a cell and to
introduce additional water at the cathode side.
The buildup of water at the cathode (including the product water
from the cathode reaction) is reduced, in turn, by diffusion back down the
resulting water concentration gradient (and by hydraulic permeation of water
in differentially pressurized cells where the cathode is held at higher overall
pressure). The fluxes (mol/cm2 s) brought about by the latter two mechanisms
within the membrane are:
Nw,diff = -D()c/ z, Nw,hyd = -khyd()P/ z
where D is the diffusion coefficient in the ionomer at water content , c/ z
is a water concentration gradient along the z-direction of membrane thickness,
khyd is the hydraulic permeability of the membrane, and P/ z is a pressure
gradient along z.
The water transport through Nafion Membrane
O2
H2 + 1/2O2 D H2O
1
conductance
H2 d
H 2O
G = Free Enthalpie
z = number of charge carriers
F = Faraday Constant
EMF of a galvanic Cell: G0= Free Enthalpie in
standart state
(1) EMF = Gr /-z F R = Gas Constant
a ( H 2O )
SOFC: O2 + H2 D H2O (2) G G0 RT ln
a( H 2 )a(O2 )0.5
RT p ( O2 )
K
Nernst Equation:
EMK ln
4 F p ( O2 )
A
Elektrochemische Potential
SOFC
(O2 ) (O2 ) 2F
Electrochemichal Chemical Electrical
Potential Potential Potential
Driving force for the O2- Diffusion through the electrolyte are the
different oxygen partial pressures at the anode and the cathode
side: (O 2 )
i
ji (O )
2 ji = ionic current
i= ionic conductivity
2F
engl. Open Circuit Voltage (OCV)
SOFC
i
(O ) (O ) 2F
2 2
ji (O 2 )
2F
(O ) 0
2
ji 0
No current
OCV Electrical potential difference = chemical potetial
Leistungs-Verluste
SOFC
OCV
(RE+ RC+RA)
cell voltage U(I) [V]
Ohmic resistances
C
Non ohmic resistances=
A over voltages
Reasons:
Past Future
800nm
Kathode Anode
OCV 1
(RE+ RC+RA)
2
cell current I [mA/cm2]
3
(2) 0.5
1.0
0.4
0.8
Zellspannung [V]
Leistung [W/cm ]
0.3
0.6
0.2
0.4
2
0.2 0.1
(1) 0.0
900C
in Luft/Wasserstoff (3) 0.0
0.0 0.5 1.0 1.5 2.0
2
Stromdichte [A/cm ]
How to determine the electrical conductance
SOFC
Iinput Umeasured
Electrical resistance:
U L
R f (T )
I A *
SOFC-Designs
SOFC Design
SOFC
Tubular design
i.e. Siemens-Westinghouse design
Planar design
i.e. Sulzer Hexis, BMW design
Tubular Design Siemens-Westinghouse
SOFC
Why was tubular design
developed in 1960s by
cathode Westinghouse?
interconnection Planar cell: Thermal
expansion mismatch
cathode between ceramic and
(air) support structures leads to
problems with the gas
sealing tubular design
air flow anode (fuel)
was invented
Advantages of tubular
design:
At cell plenum: depleted air
and fuel react heat is
generated incoming
oxidant can be pre-heated.
No leak-free gas
manifolding needed in this
Tubular Design Siemens-Westinghouse
SOFC
To overcome problems new
cathode Siemens-Westinghouse HPD-
(air)
SOFC design:
Drawback of tubular
design:
Life time of the cells 3000-
7000h needs to be
improved by optimization of
mechanical and
electrochemical stability of
used materials.
Planar Design BMW
SOFC
Air channel
bipolar plate
Cathode current collector
cathode
electrolyte
anode
porous metallic substrate
Fe-26Cr-(Mo, Ti, Mn, Y2O3) alloy
bipolar plate
Most of the major auto manufacturers have fuel cell vehicle (FCV) projects currently under
way, which involve all sorts of fuel cells and hybrid combinations of conventional combustion,
fuel reformers and battery power.
Considered to be the first gasoline powered fuel cell vehicle is the H20 by GM:
Figure 9
Current Initiatives
Automotive Industry
Figure 10
Figure 11
Current Initiatives
Automotive Industry
Figure 12
Figure 13
Figure 14
There are few residential fuel cell power units on the market but many designs
are undergoing testing and should be available within the next few years. The
major technical difficulty in producing residential fuel cells is that they must be
safe to install in a home, and be easily maintained by the average homeowner.
Figure 15
If a power company was to install a residential fuel cell power unit in a home, it
would have to charge the homeowner at least 40 /kWh to be economically
profitable.(3) They will have to remain a backup power supply for the near future.
Future
A commercially available fuel cell power plant would cost about $3000/kW, but
would have to drop below $1500/kW to achieve widespread market penetration.
http://www.fuelcells.org/fcfaqs.htm
Technical and engineering innovations are continually lowering the capital cost of
a fuel cell unit as well as the operating costs, but it is expected that mass
production will be of the greatest impact to affordability.
Future
Figures
1, 3 http://hyperphysics.phy-astr.gsu.edu/hbase/thermo/electrol.html
4 8 http://fuelcells.si.edu/basics.htm
10 http://www.moteurnature.com/zvisu/2003/focus_fcv/focus_fcv.jpg
11 http://www.granitestatecleancities.org/images/Hydrogen_Fuel_Cell_Engine.jpg
12 http://www.in.gr/auto/parousiaseis/foto_big/Necar07_2883.jpg
13 http://www3.caradisiac.com/media/images/le_mag/mag138/oeil_mitsubishi_grandis_big.jpg
14 http://www.lipower.org/newscenter/pr/2003/feb26.fuelcell.html
15 http://americanhistory.si.edu/csr/fuelcells/images/plugpwr1.jpg
Table 1 http://hyperphysics.phy-astr.gsu.edu/hbase/tables/therprop.html#c1
Fuel Cell Vehicle data primarily from: Fuel Cell Vehicles (From Auto Manufacturers) table, fuelcells.org