SM Lab (Tension Test)

Tension test on mild steel
Aim:
To determine the Mechanical properties of mild steel
(A) Modulus of Elasticity (D) Percentage elongation,
(B) Yield stress, (C) Maximum strain,
(C) Ultimate stress, (E) Percentage reduction in
diameter at neck.
Apparatus:
Universal testing machine,Tensile specimen,Vernier Caliper,
Permanent marker.
Theory:
Introduction, Types of Materials, Stress-Strain curves, Basic
principle
Introduction
Mechanical properties that are important to a
design engineer differ from those that are of
interest to the manufacturing engineer.
In design, mechanical properties such as elastic
modulus and yield strength are important in
order to resist permanent deformation under
applied stresses. Thus, the focus is on the elastic
properties.
In manufacturing, the goal is to apply stresses
that exceed the yield strength of the material so
as to deform it to the required shape. Thus, the
focus is on the plastic properties.
2
Material Types
Ductile material : has ability to

under go large deformation
before fracture (rupture) or
breaking. (steel)
Brittle material : the rupture

occurs along a surface
perpendicular to the loading
plane (glass, stone, normal
concrete, aluminum)
3
Introduction to the stress-
strain curve
4
Proportional limit
Stress-strain curve (s-e) has

a linear relationship
Hooks law can be applied
(Robert Hooke 1635-1703)
Slope of stress-strain curve
is E, Young modulas,
Modulas of elasticity.
Yield point Fy, sy

5
Yield Point for the brittle
materials
6
Elastic range
A stress-strain point that lies

between the proportional limit
and yield point.
Up to this point, the specimen

can be unloaded without
permanent deformation.
7
Tensile Test- Basic
Principles
An axial force applied to a
specimen of original length
(lo) elongates it, resulting in a
reduction in the cross-
sectional area from Ao to A
until fracture occurs.
The load and change in length
between two fixed points
(gauge length) is recorded
and used to determine the
stress-strain relationship.
A similar procedure can be
adopted with a sheet
specimen.
8
Basic Principles
Step 1: Original shape and
size of the specimen with no
load.
Step 2: Specimen undergoing
uniform elongation.
Step 3: Point of maximum
load and ultimate tensile
strength.
Step 4: The onset of necking
(plastic instability).
Step 5: Specimen fractures.
Step 6: Final length.
9
Basic Principles
Primary Test Output:
The primary output from a tensile test is the load vs.
elongation curve of the specimen, which is recorded in
real-time using a load cell and an extensometer. This
curve is then used to determine two types of stress-
strain curves:
Engineering stress-strain.
True stress-strain.
Lu
10 Lf
Tensile Test
Test Specimen: The tensile test can be
conducted with either a
round bar or sheet
Gauge specimen.
markings
The round bar specimen
used for the current test
complies with the ASTM
standards.
A 2 inch gage length is
marked on the specimen
prior to testing.
The specimen is held in the
clamps at either end. Load
and movement are applied
to the bottom clamp.
11
Tensile Test
Tensile testing machine:
Load indicator
Clamps to hold
the specimen
Machine dial
Unload Lever
Load Lever
12
Tensile Test
Procedure:
Mark a 2 inch gage length on the tensile test specimen using the
marker.
Measure the diameter of the specimen using dial calipers.
Load specimen in the machine grips and remove most of the slack
by moving the lower crosshead.
Attach and zero the extensometer; secure it with a lanyard so it
will not fall and break if specimen fracture occurs before the
extensometer can be removed.
Zero the load indicator and open the right side hydraulic valve
about turn.
13
Tensile Test
Procedure (continued):
As the sample is loaded, close the valve and record the load and
elongation at regular load intervals up to the yield point (when the
load starts increasing more slowly and the strain starts increasing
more rapidly).
Continue to load the sample until the extensometer range is
exceeded, then remove the extensometer.
Continue to load the sample until it breaks; pay close attention to
the load indicator and record the load at failure.
Observe and record the maximum load on the follower needle.
Using the dial calipers, measure the final gage length and gage
diameter of the fractured specimen (note: when you calculate the
fracture strength, use the fracture area calculated from the
measured final diameter).
14
Tensile Test
Precautions
Conduct the test as directed by the instructor.
15

SM Lab (Tension Test)

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Tension test on mild steel

Ductile material : has ability to

Brittle material : the rupture

Stress-strain curve (s-e) has

Yield point Fy, sy

A stress-strain point that lies

Up to this point, the specimen

Conduct the test as directed by the instructor.

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