Clutch Fundamentals Pranit

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Presented by: Pranit Jain

Enrollment No: 150280119128


Class: Div-B, 5th Semester, Mechanical Engineering.
Clutch
Found on vehicles with manually shifted transmissions
Disengages engine from transmission
Releases engine from transmission during gear shifts
Driver controls clutch application from inside the vehicle with a clutch pedal
Engine does not make sufficient torque at lower rpm to be able to move the car
Clutch must gradually couple rear wheels to engine
Clutch parts
Flywheel
Pressure plate
Friction disc
Release mechanism

Clutch disc pushed against


flywheel with enough force
Disc will rotate with flywheel
Clutch Disc Pressure Plate
Characteristics Pressure plate is cast iron plate
Clutch hub: inner part of disc and has splines Part of cover assembly
Torsional dampers: absorb shock Cover assembly is bolted to the flywheel
Clutch disc has facings made of friction Clutch disc is wedged between pressure
material plate and flywheel
Contain molded or woven asbestos Space between pressure plate and flywheel
Facings riveted to both sides of cushion plate is less than thickness of clutch disc
Cushion plate is riveted to disc plate Engine and transmission are physically
Clutch is engaged: air is trapped in grooves connected when clutch pedal released
Clutch is released: trapped air pushes disc
away from pressure plate and flywheel
-Pressure plate springs are preloaded -Diaphragm spring replaces release
when clutch cover assembled at factory levers and coil springs
-Springs are compressed further when -Diaphragm pivots off pivot rings when
cover assembly is bolted to flywheel clutch pedal is depressed
-Clutch is engaged: pressure plate exerts -Requires less effort and takes up less
1000-3000 pounds force on the disc space
-Disc worn out: ten percent more torque -Spring pressure becomes greater as
carrying capacity left in the clutch than disc wears
engine can deliver Well balanced
-Dual mass flywheel: reduces noise and
vibration & allows smoother gear shift
Release Levers Release Bearing

Attached to cover assembly at pivot points Allows pressure plate release


Pushing clutch pedal moves pivot lever mechanism to operate as crankshaft
Pulls pressure plate away from flywheel rotates
Slides on the front transmission bearing
Advantages of coil springs retainer
More coil springs can be installed Lubricated and sealed at the factory
Centrifugal force applies clutch more tightly
Self-centering release bearings
Disadvantages of coil springs Used on FWD cars
More pedal pressure required Do not use pilot bearing in the crankshaft
Clutch applied less heavily as disc wears
Specially designed release bearings
Must be precisely balanced after assembly
Found on vehicles that have pressure
plates that pull to release
Clutch Fork
-Release bearing hub has provision to attach it to
the clutch fork
-Clutch fork fits between release bearing and
clutch cable or linkage
-Has pivot shaft, pivot ball, or raised area in the bell
housing off which it pivots

Clutch Cable
-Some cars use a cable to operate the clutch
-Adjustment remains the same as the engine
moves
-Develop friction and wear with repeated use
-Linkage can push on clutch arm
-Cable can only pull on it
Being used by several manufacturers
Two clutches connect to two separate geartrains within one transmission housing

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