Cpfnilepet 140929165258 Phpapp01

OVERVIEW: UPSTREAM PRODUCTION
FACILITIES
(FSF/FPF/CPF)
DATE: /2012
INFRASTRUCTURE DEVELOPMENT ENGINEER

OIL AND GAS (INTRUMENTATION AND CONTROL)
CONTENT
Introduction
Field Surface Facilities
Wellhead
Pumps
Oil Gathering Manifold (OGM)
Field Production Facilities (FPF)
Desanders
Separators
Compressors
Heat Exchangers
Booster Pumps
Water Treatment
Central Processing Facilities (CPF)
Compressors
Separators
Heat Exchangers
Dehydrators/Desalters
Control System (Instrumentation)
Power Generation and Distribution
PRODUCTION FACILITY
INTRODUCTION
Separate the well stream into three components, called

phases (oil, gas, and water)
Process these phases into some marketable products
Dispose of them in an environmentally acceptable
Accommodation of accurate measuring and sampling of
the crude oil.
PIPELINE CONNECTING PRODUCTION AND
PROCESS FACILITIES
FSF
Field 1 CPF Marine

FPF Terminal
FPF Field 2
FPF
FSF
FSF
FSF
Field 3
FPF
= OGM
Wellhead
WELLHEAD
Maintains surface control using choke
Prevent well fluids from leaking or blowing at the surface
Design to withstand pressures of up to 140 MPa(1400
Consist of three components;
I. Casing head
II.Tubing head
III.Christmas Tree
Consist of two types of Pumps
1.Electric Submersible Pumps (ESP)
2.Progressive Cavity Pumps (PCP)
WELLHEAD
ELECTRIC SUBMERSIBLE PUMPS
Electrically driven and submersible
Consist of three units
I. Electric Motor
II. Protector
III.Multistage Centrifugal Pump
Operation is controlled by a control box
PROGRESSIVE CAVITY PUMPS
PCP Pumps
OIL GATHERING MANIFOLD (OGM)
It serves two purposes:
I. To collect production from several individual wells and direct it
via a production manifold to a gathering line, a gathering station,
or a field pump station
II. To direct production via a test header from a selected well to a
well test skid located at each manifold
Located adjacent to a producing well
SEPERATORS
Mechanical devices where gas is flashed from the liquids and
free water is separated from the oil
Can be either horizontal, vertical and spherical in configuration
Two types Production separator and Test separator
Production separator can be either two phase and three phase
Most oil contracts specify a maximum percent of basic
sediment and water (BS&W) that can be in the crude
Typically vary from 0.5% to 3% depending on location
Water from the separators must be treated to remove small
quantities of produced oil
SEPERATORS
STAGING OF SEPARATORS
TWO PHASE SEPERATORS
THREE PHASE SEPERATORS
COMPRESSOR
Consist of
I. Scrubbers- remove liquid droplets
II. Heat Exchangers
HEAT EXCHANGERS
Use to cool the gas

HEAT EXCHANGERS
DEHYDRATOR/DESALTER
Dehydration
Desalting
Consists of three primary steps
I. Injection of wash water
II. Contact between the wash water and the
soluble salts, and
III. Separation of the aqueous phase most of the
installed hardware is involved in the phase
separation step
DEHYDRATOR
DESALITNG
Oil Outlet
First Stage Second Stage

Desalter Desalter
Oil
Feed
Mixing Valve Mixing Valve
Recycle Water
Recycle Pump
Dilution
Water
Water
to
Disposal
DEHYDRATOR
FLARE SUBSYSTEM
Include Flare, atmospheric ventilation and blow down
Provide safe discharge and disposal of gases and liquids
resulting from:
I. Spill-off flaring from the product stabilization system
(Oil, Condensate etc.)
I. Production testing
II. Relief of excess pressure caused by process upset
conditions and thermal expansion
I. Depressurization either in response to an emergency
situation or as part of a normal procedure
I. Planned depressurization of subsea production
flowlines and export pipelines.
FLARE SUBSYSTEM
METERING SKID
BOOSTER PUMPS
DESANDERS
SKIM TANKS
WATER INJECTION UNITS
GAS KNOCKOUT DRUM
INDUCED GAS FLOTATION UNITS
CONTROL SYSTEM
Programmable Logic Design (PLCs) and Distributed

Control System (DCS)
Provide automatic day-to day control of oil field
production system
CONTROL SYSTEM
POWER GENERATION AND DISTRIBUTION
Provided from main power or from local diesel

generator sets
Large facilities have great power demands, from 30
MW and upwards to several hundred MW.
Voltage levels for High, Medium and Low
voltage distribution boards are 13- 130kV, 2-8 kV
and 300-600 V respectively
Power is generated and exchanged with mains or
other facilities on the HV distribution board
Relays for protection functions
POWER GENERATION AND
DISTRIBUTION
POWER GENERATION AND DISTRIBUTION
Power management system is used for control of electrical

switchgear and equipment
Includes HV, MV and LV low voltage switchgear
Motor Control Centers (MCC) and emergency generator sets
Thank you
Jacob Kuorwel N.

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OVERVIEW: UPSTREAM PRODUCTION

INFRASTRUCTURE DEVELOPMENT ENGINEER

Separate the well stream into three components, called

Field 1 CPF Marine

Use to cool the gas

First Stage Second Stage

Programmable Logic Design (PLCs) and Distributed

Provided from main power or from local diesel

Power management system is used for control of electrical

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