Resistance Thermometry
Resistance Thermometry
Resistance Thermometry
RESISTANCE
THERMOMETRY
6.1 Principles
A resistance the thermometer is a temperature-measuring
instrument consisting of a sensor , an electrical circuit
element whose resistance varies with temperature; a
framework on which to support the sensora sheath by which
the sensor is protectedand wires by which the sensor is
connected to a measuring instrument(usually a bridge)which
is used to indicate the effect of variations in the sensor
resistance.
Sir Humphry Davy had noted as early as 1821 that the
conductivity of various metals was always lower in some
inverse ratio as the temperature was higher.
Sir William Siemens, in 1871 first outlined the method of
temperature measurement by means of a platinum resistance
thermometer. It was not until 1887,however,that precision
resistance thermometry as we know it today began.
This was when Hugh Callendars published his famous
paper on resistance thermometers [1]Callendars equation
describing the variation in platinum resistance with
temperature is still pertinent; it is now used in part to define
temperature on the IPTSsee Chapter 4from the ice point
to the antimony point.
Resistance thermometers provide absolute temperatures in
the sense that no reference junctions are involved, and no
special extension wires are needed to connect the sensor with
the measuring instrument
The three s that characterize resistance the thermometers are
simplicity of circuits sensitivity of measurements, and stability
of sensors.
6.2 Sensors
The sensors [2],[3] can be divided conveniently into two
basic groups: resistance temperature detectors (RTDs) and
thermistors RTDs are electrical circuit elements formed of
solid conductors(usually in wire form) that are characterized
by a positive coefficient of resistivity.
It is interesting to note in this regard that there is a direct
relation between the temperature coefficient of resistivity of
metals and the coefficient of expansion of gases .
The RTDs of general usage are of platinum, nickel and
copper.
Platinum sensors
Platinum being a noble metal , is used exclusively for
precision resistance thermometers .Platinum is stable (i.e. it is
relatively indifferent to its environment, it resists corrosion
and chemical attack, and it is not readily oxidized ), is easily
workable (i.e., it can be drawn into fine wires), has a high
melting point (i.e. it shows little volatilization below 1000),
and can be obtained to a high degree of purity (i.e. it has
reproducible electrical and chemical characteristics).
All this is evidenced by a simple and stable resistance-
temperatures (R-T) relationship that characterizes the platinum
sensor over a wide range of temperatures.
These desirable and necessary features. however, do not
came without effort.
Platinum is actually extremely sensitive to minute
contaminating impurities and to strains (to avoid the strain
gage effect whereby extraneous changes in resistance occur ),
and the thermometer must be manufactured in a manner that
ensures freedom from contaminants.
These two effects are guarded against by elaborate
precautions.
Since the time of Callendar, the sensors have been
constructed by forming a coil of very pure platinum wire
around two mica strips that are joined to form a cross , Meyers
[4]at the National Bureau of Standards , first wound the
wire in a fine helical coil around a steel wire mandrel, and
then wound this coil helically around a mica cross framework
( see Figure 6.1) .
Such procedures leave the wire relatively free from
mechanical constraints as the wire experience differential
thermal expansions .
The sensor is also annealed to relieve winding strains . The
diameter of the platinum wire is on the order of 0.1 mm , and
it takes a length of about 2m to yield a satisfactory 25.5
resistance at the ice point.
The resulting precision platinum sensors are usually about
1 in. long
The sensors are then assembled in a protecting sheath
( usually a tube of pyrex or quartz ) about 18 in. long with four
gold wires joining the sensor at the bottom of the tube to four
copper connecting wires outside the tube .
The tube assembly is evacuated and filled with dry air at
about one-half atmosphere and hermetically sealed to exclude
contaminants .
Mica disks separate the internal connecting wires and also
serve to break up any convection currents in the tube [ 5 ] .
Construction is such that the characteristic coefficient of
the particular thermometer as determined at the zinc point) is
between 1.488 and 1.498 .
The purity of the platinum wires is assured by testing at the
ice and steam point, where R100/R0 must be greater than
1.3925 , where the higher this value , the greater the purity of
the platinum .
The reasons for the temperature limitation of present-day
platinum res stance thermometers are threefold:
1. The pyrex tube yields to stresses above 1000.
2. The water of crystallization in the mica insulators may
distort the mica above 1000 .
3. The platinum wire may become, sensibly thinner ( by
evaporation )at the higher temperatures , and this would cause
an increase in resistance .
The National Bureau of Standards hopes to extend the range
of the platinum resistance thermometer standard from the
antimony to the gold point , in accord with proposals of
H.Moser[6] of Germany , by use of special sheaths and special
insulators .
Several papers describing studies on long-term stability and
performance of gold point resistance- thermometer have been
published [7] ,[8] . Their conclusion is that high temperature
resistance thermometers can lead to a better practical
temperature scale up to the gold point just as prognosticated in
section 4.4.2 .
Meantime , good precision platinum resistance thermometers
are commercially available with NBS certificates up to
1000 , so that construction details need not be discussed
further here .
R=aeb/T (6.1)
where R is the thermistor resistance at its absolute ambient
temperature T , and a and b are constants for the particular
thermistor under consideration , with typical values of 0.06
and 8000 , respectively.
Note that the logarithm of R plots as a straight line of
intercept log a and slope b, when charted versus (l/T). Their
use for temperature measurement is based on the direct or
indirect determination of the resistance of a thermistor
immersed in the environment whose temperature is to be
measured .
Because we are dealing with an ohmic circuit ordinary
copper wires suffice throughout the thermistor circuit; thus
special extension wiresreference junctions , and
bothersome thermal emfs are avoided .
Contrary to common belief , thermistor are quite stable when
they are properly aged before use ( less than 0.1 drift in
resistance during periods of months).
Thermistors exhibit great temperature sensitivity (up to ten
times the sensitivity of the usual base-metal thermocouples),
whereas thermistor response can be in the order of
milliseconds .
The practical range for which the thermistor are useful is
from the ice point to about 6000 [10]. Routine temperature
measurements to 0.1oF are not unusual if the current through a
thermistor is limited to a value that does not increase the
thermistor temperature (by I2R heating) above ambient by an
amount greater than that consistent with the measuring
accuracy required .
6.3 Circuits and Bridges
The conventional Wheatstone bridge circuit( Figure6 .2a) is
not very satisfactory for platinum resistance thermometry
because
(a) the slide-wire contact resistance is a variable depending
on the condition of the slide ;
(b) the resistance of the extension wires to the sensor is a
variable depending on the temperature gradient along them ;
(c) the supply current itself causes variable self-heating
depending on the resistance of the sensor [11] .
The three extension-wire Callendar - Griffiths bridge circuit,
Figure 6.2b, while alleviating some of the faults of the
Wheatstone bridge, still is not entirely satisfactory .
The four-extension-wire Mueller bridge circuit , Figure 6.2c,
is almost always used to determine the platinum sensor
resistance .
Most of the important measuring resistors are protected from
ambient temperature changes by incorporating them in a
thermostatically controlled constant-temperature chamber .
The range of resistance for which these bridge are intended
is from 0.0 to 422.llll. The temperature rise caused by the
bridge current must be kept small so that no reduction in the
current produces an observable change in the indication or
resistance .
In direct opposition to this requirement of low self-heating
current is the fact that for maximum bridge sensitivity the
bridge current should be as large as possible .
Since the time of his 1939 paper [12] , Mueller has designed
a new bridge for precision resistance thermometry. H. F.
Stimson, at the NBS, gave a brief description of this bridge
somewhat as follows [13].
The intention of the design was to make measurements
possible within an
Figure 6.2
(a) Conventional Wheatstone bridge circuit. When G is
zeroed by moving Rslide , IsensorRsensor=IslideRslide and
IsensorRA=IslideRB .Dividing one by the other , Rsensor=(RA/RB)
Rslide ; therefore Rsensoris easily determined by fixed ratio
(RA/RB) and the variable Rslide which is obtained from the
calibrated scale .
(b) The Callendar-Griffiths bridge circuit ,in which slide-wire
contact has no effect of extension-lead resistance variation is
reduced , and the effect of self-heating of the sensor is reduced
if RA= Rsensor .
(c) The Mueller bridge circuit . With the switch in one
position (as shown), R1+RT=Rsensor+ RC.
With the switch in the other position, extension leads C and
T and CD and T are interchanged. respectively ,and
RD2+RC = Rsensor+RT . then, by addition, Rsensor=(RD1+RD2)/2
and the effects of the extension leads have been eliminated.
10 4
10 6
Rt R0
t
2
10 t
2
0 (6.3)
R100 R0
Solving the quadratic yields
t A B C R0 (6.4)
where
A
50
10
2
1 2
50 400
B
R100 R0
1 25
C R100 R0 R0
400 2
Equation 6 .3 can be solved readily by hand , whereas6.4)
may be more amenable to machine solution .
However , (6.4) may be manipulated still further to obtain
Eggenbergers tabular-graphical solution ; that is , to avoid
solution of (6 .4) for each measurement , the temperature also
can be expressed as
t t1 t correction (6.5)
where
t = the empirical temperature corresponding to the total
resistance measurement ;
tl =that part of the temperature measurement corresponding to
the integral part of the resistance measurement ;
t = the approximate part of the temperature measurement
corresponding to the decimal part of the resistance
measurement (the approximation is that the slopet/R is
10/) ;
correction = the adjustment necessary to account for the
approximation of a constant temperature-resistance slope .
Equation 6.5 is synthesized as follows . First, the resistance
(Rt) of ( 6 .4 ) is expressed in parts . Thus
t A B C Ri R0 (6.6)
ti A B C Ri (6.7)
This expression can be tabulated for the individual resistance
thermometer ( e. g ., see Table 6.l . The approximate
temperature, including the integral part of the resistance plus
the approximate effect of the decimal part of the resistance is
ta A B S 10R (6.8)
t ta A B S R A B S 10R (6.9)
t ta BS 1 1
12
10R (6.10)
S
This correction can be plotted for the individual resistance
thermometer (e.g., see Figurc 6 . 4 ) .
Table 6.1 Typical Platinum Resistance Thermometer Chart
( absolute ohms versus degrees Fahrenheit )
Example 1
A platinum resistance thermometer having the constants
R0=25.517, R100/ R0 =1.392719, and =1.493 , indicate
Ri=28.5547.
What is the corresponding Callendar temperature on the
Fahrenheit scale ?
A . By hand calculation of ( 6.3)
10 4
10 6
28.5547 25.517
t
2
10 t
2
0
1.493 1.493 35.538 25.517
t 6797.924t 203036.449 0
2
t 29.998C 85.996 F
B . By machine calculation of (6.4 )
t=30=86(see table 6.2)
C . By Eggenbergers method of ( 6 .5)
R1=28,t1=76.106(see Table 6.1)
R=0.5547,t=9.98
Correction= -0.084(see Figure 6.4)
Summing: t=76.106+9.985-0.084=86.007
Resisitance temperature
R, Fixed point t68
25.56600 Triple 0.01
48.39142 Tin 231.9681
65.67700 Zinc 419.58
R100=R0+b(102)+c(104) (6.16)
For the values given , R10035.6052 and
R100//R1.3927323 .
DETERMINATION OF
As indicated earlier ,the characteristic constant of the
thermometer can be determined from any fixed point data
other than the ice and steam points .For example :
ptZN=100(RZN-R0)/(R100-R0)=4007.46/10.0308=399.5158
Fundamental coefficient :
=(R100-R0)/(100R0)=10.0308/2555.00=0.0039259591
Callendar constant :
tZN ptZN 419.58 399.5158
1.496334
tZN tZN 3.1958 4.1958
1
100 100
VanDusen Constant :
100 Rox R0 t t
tox ox 1 ox
R100 R0 100 100 0.1113
3
tox tox
1
100 100
where tQX = Callendar - VanDusen temperature at the oxygen
point
ROX =measured resistance at the oxygen point .
Measured resistance ratios :
Rox 6.2268
WM ox 0.24371037
Ro 25.5500
R100 35.5808
WM 100 1.39259491
R0 25.5500
A4 0.177 107
C40.5306 1013
3
1 t t t t
tcvd WM 1 1 1
100 100 100 100