MCSA and PD Review

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The key takeaways are about MCSA and PD analysis techniques for detecting faults in induction machines.

The main components of MCSA functionality discussed are broken rotor bars, air gap eccentricity, and pump wear which can be detected by analyzing sidebands in the stator current spectrum.

The main principles of PD measurement discussed are that PD occurs at points where the local electric field strength exceeds the breakdown field, and the amount of charge transferred is related to physical properties of the insulation defect. PD is measured using coupling devices and transmission lines as per IEC standards.

MCSA and PD Review

MCSA

Functionality with squirrel cage induction machine

Broken rotor bars


Air gap eccentricity
Pump wear

The fact is that it detects abnormal high resistance in the rotor


circuit. In other words, bad solder joints, loose connections
and damaged rotor bars.
MCSA

Theory Basics

Supply frequency f1 and rotor speed n


Synchronous frequency n1=f1/P
Slip s=(n1-n)/n1
Sidebands of stator current (due to broken rotor bar etc.)
General form fb=(12ks)f1, k=1,2,3;
Typical formula fb=(12s)f1
Number of broken rotor bars
MCSA
General Observations and Limitations

Same load (slip)


The intervals between the fundamental component and side bands are
similar/same with different
number of broken rotor bars; the magnitude of side bands
increase as the number of broken rotor bars increases.
Different loads
As load increases, the interval increases between the fundamental
component and side bands
Limitations
The less the load, the less calculated accuracy on the broken rotor bars (>75%).
With low load, a nonlinear correction factor needs to be applied----this correction
factor may be
commercial sensitive/unavailable
MCSA
Instrument

LABVIEW

Some off-the-shelf product

Oscilloscope
Extra high sampling rate fs? Line resolution=fs/N(=25,000/8000=3.125Hz>1Hz)
PD

Functionality

Points of weakness in the insulation system


Aging process
Future measures and intervals between overhauls

Methods
Off-line measurement
On-line measurement

Limitations
Difficult to define absolute limits as acceptance criteria
The degree of deterioration/risk of insulation system filature, depends on type of
PD source and location
Empirical limits and PD trend evaluation and comparison using same
measurement equipment to ensure reliability of PD analysis
PD

Principle

Points where the local field strength of each inhomogeneity > breakdown field
numerous PD pulses during one cycle of the applied voltage
Amount of charge transferred related to specific physical properties

Types of PD
Internal discharge: internal void, end-windings, slot discharges
Pulse propagation in windings: transmission function unknown (subject-
dependant), high-frequency PD signals are subject to considerable attenuation

Measurement (IEC 60270 Electrical)


Coupling device, transmission system and measuring instrument
PD

Visualization of measurements

Most importantly Qm=f(U)


PD magnitude Qm: largest repeatedly occurring magnitude, in mV or apparent
charge pC
rms value of test voltage U
The inception voltage PDIV and extinction voltage PDEV

PD discharge qn pattern
Phase of occurrence , PD magnitude q, the frequency of PD occurrence n
PD

Test circuit
PD

Test circuit: Applied voltage pattern


PD
PD pattern identification

End-winding PD: winding End-winding PD: conductive slot


overhang coating and stress control coating

An example of process

End-winding PD: gap type, e.g. Slot PD: air gap between the
between bars in winding overhang laminated stator core and the side
of the stator bar
PD
Rules in PD pattern identification

Trending Qm on the same stator over time, using the same test method and
equipment with same test technical characteristics
Comparing Qm from several generators with the same design, using the same test
method and equipment with same test technical characteristics
Comparing Qm between different phases of one stator, using the same test method
and equipment with same test technical characteristics

Apply same testing conditions, Qm variations of 25% are regarded as normal


Establish database
PD
Supporting standards/papers

[1] IEC 60060-1 High-voltage test techniques ---part 1: General definitions


and test requirements
[2] IEC 60060-2 High-voltage test techniques --- part 2: Measuring systems
[3] IEC 60270: 2000 High-voltage test techniques Partial discharge
measurements
[4] IEEE Std. 1434-2000: IEEE Trial-use guide to the measurement of partial
discharges in rotating machinery
[5] CIGRE Technical Brochure 226: Knowledge rules for partial discharge
diagnosis in service
[6] IEEE Std. 433 (R1991): IEEE recommended practice for insulation testing
of large AC rotating machinery with high voltage at very low frequency
[7] IEEE Std. 43-2000: IEEE recommended practice for testing insulation resistance
of rotating machinery
[8] Hudon C. and Belec M. Partial discharge signal interpretation for generator
diagnostics, IEEE Trans. on Dielectrics and Electrical Insulation, Vol. 12, No. 2, pp.

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