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    Presentation MOV1

    Uploaded by

    CitaMustika
    The document discusses motor operated valves (MOVs) including their principles, configuration, and troubleshooting. It describes how an MOV uses a motor, gearbox, and output shaft to control a mechanical device like a valve or damper. It also explains how to set the limit switch and torque switch for proper operation and provides steps to troubleshoot issues like an MOV not stopping, overloading, or a stuck valve.

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    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd

    Presentation MOV1

    Uploaded by

    CitaMustika
    387 views16 pages
    The document discusses motor operated valves (MOVs) including their principles, configuration, and troubleshooting. It describes how an MOV uses a motor, gearbox, and output shaft to control a mechanical device like a valve or damper. It also explains how to set the limit switch and torque switch for proper operation and provides steps to troubleshoot issues like an MOV not stopping, overloading, or a stuck valve.

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    Presentation MOV1.pptx

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    The document discusses motor operated valves (MOVs) including their principles, configuration, and troubleshooting. It describes how an MOV uses a motor, gearbox, and output shaft to control a mechanical device like a valve or damper. It also explains how to set the limit switch and torque switch for proper operation and provides steps to troubleshoot issues like an MOV not stopping, overloading, or a stuck valve.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    387 views16 pages

    Presentation MOV1

    Uploaded by

    CitaMustika
    The document discusses motor operated valves (MOVs) including their principles, configuration, and troubleshooting. It describes how an MOV uses a motor, gearbox, and output shaft to control a mechanical device like a valve or damper. It also explains how to set the limit switch and torque switch for proper operation and provides steps to troubleshoot issues like an MOV not stopping, overloading, or a stuck valve.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 16

    MOTOR OPERATED VALVE

    (MO
    V)
    MOTOR OPERATED VALVE (MOV)

    > Motor Operated Valve (MOV)


    > Principles and Configuration
    > Setting the Limit Switch and
    Torque Switch
    > Trouble Shooting

    Motor Operated Valve (MOV


    Motor Operated Valve (MOV)
    or Operated Valve (MOV) define as electrical apparatu
    trols such mechanical device as valve, damper, etc to
    e and modulate them by outside input common
    Classification of MOV by type of rotation :
    1. Quarter Turn Type (TQ)
    2. Multi Turn Type (TM)

    Classification of MOV by Control Method


    1. On-Off Control
    2. Modulating

    Motor Operated Valve (MOV


    Principles and Configuration
    A. Operation principle
    Power transmission

    MOTOR A/B GEAR WORM OUTPUT SHAFT


    GEAR BOX

    Motor Operated Valve (MOV


    ce of MOV rotation is a motor, motor turning A/B gear
    ce rotation. Worm is used to transfer rotation from ge
    l and output shaft. Limit switch is used to setting ope
    ion of output (valve, dumper, etc). Torque switch is us
    otect equipment for over load of output.
    V get over load, worm will push torque spring
    orque switch will work to send signal to stop motor

    Motor Operated Valve (MOV


    B. Part of MOV
    1. Motor
    2. Actuator
    3. Automatic Control AUTOMATIC CONTROL

    MOTOR

    ACTUATOR

    Motor Operated Valve (MOV


    Setting the Limit Switch and
    Torque Switch
    A. Limit Switch Setting
    mit switch setting is used to determine position open
    ose the valve. Limit switch setting can be done on the
    ctuator of MOV.

    Limit switch setting

    Motor Operated Valve (MOV


    Limit Switch Setting Procedure
    1
    Open the cover of actuator 2
    ulling off the indicator disc
    Manually setting the position
    of the valve (open or close) using
    handwheel handwheel
    lose setting
    . Pivot change-over lever manually,
    turning clockwise (CW) the
    handwheel until valve in close
    position
    b. Make sure valve in close position change-over lever
    c. Release change-over lever

    Motor Operated Valve (MOV


    d. Press down and turn clockwise
    setting spindle A with screw driver, D
    continue turning slowly. When
    pointer B has reached the mark C, E
    stop turning and release setting
    F
    spindle
    C B A
    5. Open setting
    a. Pivot change-over lever manually, turning
    counter
    clockwise (CCW) the handwheel until
    valve in open
    position
    b. Make sure valve in open position
    c. Release change-over lever
    d. Press down and turn clockwise setting
    spindle A with
    Motor Operated
    screw driver, continue Valve (MOV
    turning slowly.
    6. Place indicator disc in shaft, adjust
    indicator disc in close
    and open position
    7. Close the cover of actuator
    B. Torque Switch
    Setting
    1. Loosen both
    lock screws O at
    the torque dial
    2. Turn torque dial
    P to set it to the
    required torque ( 1da Nm = 10
    Nm)
    For example :
    11.5 da Nm = 115 Nm for
    direction CLOSE
    12.5 da Nm = Motor
    125 Nm for
    Operated Valve (MOV
    Trouble Shooting
    A. AUMA Trouble Shooting
    1. Over Torque
    Over torque occurs because the torque
    switches work.
    There are 2 causes :
    a. Limit switch cant stop MOV
    b. Over load

    Motor Operated Valve (MOV


    a. Limit switch cant stop MOV

    MOTOR running until POSITION LIMIT SWITCH, MOV w


    op in Open or Close position. But if LIMIT SWITCH trou
    OTOR still running until END STOP working beyond the
    MIT O/C, TORQUE LEVER turn to give signal to
    ORQUE SWITCH, TORQUE SWITCH cause MOTOR stoppe

    Motor Operated Valve (MOV


    ble shooting :
    pen limit stop housing
    eck End Stop at Close or
    en position, release Nut from End Stop
    setting Limit Switch (O and C)
    ndle the Nut, Open and Close MOV with manual,
    MOV can Open/Close and Nut not touch End Stop,
    OV is normal, if Nut touch End Stop, replace Limit Swit
    b. Over load
    uble shooting :
    pen limit stop housing
    heck End Stop at Close or Open, if Nut not touch End
    elease Handwheel, turn left or right, if hard to turn, lo
    s broken (valve, damper, etc)
    fter replace valve, resetting in Open and Close positio
    Motor Operated Valve (MOV
    2. Pipe is passing
    ing occurred due to 2 things :
    alve broken
    mit switch at MOV not fit
    to know the trouble is valve broken or limit switch
    pen limit stop housing, make sure nut release from
    nd stop
    elease handwheel, open and close MOV using handwhe
    still passing, valve is broken
    passing stopped, resetting limit switch in Open and C
    osition

    Motor Operated Valve (MOV


    . EBRO Trouble Shooting
    Problem that often occur in EBRO is
    Mechanical part, adapter and housing.
    Corrosion and dirt is the main cause

    Remove adapter from the


    housing, cleaning adapter
    Resetting limit switch
    a. Switching space cover must be
    open, remove position indicator,
    loosen Allen screw

    Motor Operated Valve (MOV


    b. The closed valve is the reference point for
    adjustment.
    In this position, the operating cam must
    be adjusted so
    that limit switch S1 is actuated. The
    operating cam is then
    secured again. In the standard design, the
    <OPEN> position
    then results automatically.
    The handwheel must not be used

    Motor Operated Valve (MOV

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