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    Corrosion Science and Engineering: Subsea Heating Jacket

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    Fong Wei Jun
    This document discusses corrosion issues in the oil and gas industry and potential solutions. It covers several types of corrosion like galvanic corrosion, localized corrosion, microbial corrosion, hydrogen sulfate corrosion, and chlorine corrosion. It also discusses methods to reduce corrosion like using thermal sprayed coatings, sacrificial anodes, pH stabilizers, inhibitors, direct electrical heating systems, nanofiltration membranes, and water treatment processes. The document is a literature review on corrosion problems faced in the subsea oil and gas infrastructure and techniques to minimize corrosion rates.

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    Corrosion Science and Engineering: Subsea Heating Jacket

    Uploaded by

    Fong Wei Jun
    64 views17 pages
    This document discusses corrosion issues in the oil and gas industry and potential solutions. It covers several types of corrosion like galvanic corrosion, localized corrosion, microbial corrosion, hydrogen sulfate corrosion, and chlorine corrosion. It also discusses methods to reduce corrosion like using thermal sprayed coatings, sacrificial anodes, pH stabilizers, inhibitors, direct electrical heating systems, nanofiltration membranes, and water treatment processes. The document is a literature review on corrosion problems faced in the subsea oil and gas infrastructure and techniques to minimize corrosion rates.

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    This document discusses corrosion issues in the oil and gas industry and potential solutions. It covers several types of corrosion like galvanic corrosion, localized corrosion, microbial corrosion, hydrogen sulfate corrosion, and chlorine corrosion. It also discusses methods to reduce corrosion like using thermal sprayed coatings, sacrificial anodes, pH stabilizers, inhibitors, direct electrical heating systems, nanofiltration membranes, and water treatment processes. The document is a literature review on corrosion problems faced in the subsea oil and gas infrastructure and techniques to minimize corrosion rates.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    64 views17 pages

    Corrosion Science and Engineering: Subsea Heating Jacket

    Uploaded by

    Fong Wei Jun
    This document discusses corrosion issues in the oil and gas industry and potential solutions. It covers several types of corrosion like galvanic corrosion, localized corrosion, microbial corrosion, hydrogen sulfate corrosion, and chlorine corrosion. It also discusses methods to reduce corrosion like using thermal sprayed coatings, sacrificial anodes, pH stabilizers, inhibitors, direct electrical heating systems, nanofiltration membranes, and water treatment processes. The document is a literature review on corrosion problems faced in the subsea oil and gas infrastructure and techniques to minimize corrosion rates.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 17

    Corrosion Science and Engineering

    Subsea Heating Jacket

    TAI JEN SENG


    YEO ZHE MING
    TAN KING HSIUNG
    FONG WEI JUN
    CHONG CHOW YEUNG
    TOH ZHEN YI

    MA13068
    MA13049
    MA13133
    MA13094
    MA13161
    MA13160

    Introduction

    Corrosion is naturally occurring

    Deterioration of metal or other materials by reacting with environment to


    form more stable chemical form

    Through chemical or electrochemical process

    Costs billions of dollars annually to prevent and to fix

    Causes wastes directly and indirectly

    Especially prevalent in oil and gas industry

    Drillpipe corrosion

    Stress exert on the drill structure

    Drilling mud and formation fluids

    Fatigue failures due to pitting corrosion

    Temperature in deep seawater


    - Temperature decrease with the increase of water depth
    - Temperature decrease with the electrical conductivity
    - Decrease the cathodic protection
    - Corrosion rate increase

    Reduce corrosion rate in Subsea Pipeline


    - Thermal sprayed coating
    - Sacrificial protection

    LITERATURE REVIEW
    Corrosion is a major economic problem,

    Affects production segment, industry segment and industrialized country.

    In 2002, United State spend $276 billion for corrosion cost.

    In 1997, Japan spend 3.9trillion yen in corrosion cost.

    Carbon dioxide (CO2) corrosion in oil and gas industry

    Cause leakages at the horizontal subsea pipeline neat the an elbow section.

    Cause failure on their equipment such as downhole tubing and transmission pipelines.

    Disrupt the oil and gas production.

    Treatment by using appropriate corrosion neutralizing inhibitors such as ammonia,


    sodium hydroxide, and polyamines are added to decrease the concentration of the
    hydrogen ion in the environment.

    Discussion
    Erosion

    Rock Dumping

    Galvanic corrosion

    Sacrificial Anodes

    Localised Corrosion

    PH stabiliser

    Hydrate Formation

    Crystalline solid formed by synergies of gas


    and water molecules, particularly at high
    pressure and temperature condition

    Inhibitors

    Generally classified as:

    i.

    Environmental Inhibitor

    ii.

    Thermodynamic Inhibitor

    iii.

    Low Dosage Hydrate Inhibitor

    Environmental Inhibitor

    Environmental friendly solution

    Heating the gas to temperature above hydrate equilibrium

    Thermodynamic Inhibitor
    Eg. Methanol, glycol,mono-ethylene-glycol
    Shift hydrate formation boundary to high pressure/lower temperature
    Inhibitor form hydrogen bond with water molecule, thus reducing free
    water molecules that form hydrate

    Low Dosage Hydrate Inhibitor

    Kinetic inhibitor delay hydrate nucleation and crystal growth

    Anti agglomeration stop the agglomeration of hydrate crystal to form large


    hydrate plugs

    Direct Electrical Heating


    System

    Inhibitors expensive and bad for environment

    Heating pipeline reduce wax formation

    Microbial Corrosion

    New pipeline is tested before gas or oil is transported.

    Test for 1 to 100 days as final quality assurance test.

    The testing water is a potential source of microbial infection, Acid Producing


    Bacteria and Slime Forming Bacteria (Sulphate Reducing Bacteria).

    The impacts included microbiological induced corrosion, hydrogen sulphide gas and
    damage of equipment.

    UV light disrupts the organisms DNA, rendering it unable to reproduce

    Pitting corrosion caused by biocide

    Hydrogen Sulfate Corrosion

    Nano filtration membrane contains three layer membrane design and smooth surface

    Nano filtration membrane can remove sulphate content in seawater

    It prevents built-up of barium and strontium scale

    It provides superior hydrodynamics, which result in longer membrane life.

    Chlorine Corrosion

    Subsea water Injection and Treatment can remove inorganic particles down to 10m.

    No maintenance required

    Step 1: Electrolysis in still room

    Step 2: Generate hydroxyl radicals that kills remaining bacteria

    Step 3: Injection ion of biocide

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