Chapter 11 Refrigeration

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Thermodynamics: An Engineering Approach, 6th Edition

Yunus A. Cengel, Michael A. Boles


McGraw-Hill, 2008

Chapter 11

Refrigeration Cycles

Copyright The McGraw-Hill Companies, Inc. Permission required for reproduction or display.

Objectives
Introduce the concepts of refrigerators and heat pumps and the measure of
their performance.
Analyze the ideal and actual vapor-compression refrigeration cycles.
Discuss the operation of refrigeration and heat pump systems.
Evaluate the performance of innovative vapor-compression refrigeration
systems.

Refrigerators And Heat Pumps


The transfer of heat from a low-temperature region
to a high-temperature one requires special devices
called refrigerators.
The objective of a refrigerator is to remove heat
(QL) from the cold medium; the objective of a heat
pump is to supply heat (QH) to a warm medium.
Refrigerators and heat pumps are essentially the
same devices; they differ in their objectives only.
Performance:

for fixed values of QL and QH

The most efficient refrigeration cycle operating


between TL and TH. But not a suitable model for
refrigeration cycles because: (i) process 2-3
involves compression of a liquidvapor mixture requires a compressor that will handle two phases,
(ii) process 4-1 involves expansion of highmoisture-content refrigerant in a turbine.

The Reversed Carnot


Cycle

Both COPs increase as the


difference between the two
temperatures decreases,
i.e. as TL rises or TH falls.
Schematic of a Carnot
refrigerator and T-s
diagram of the reversed
Carnot cycle.
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Ideal Vapor-compression Refrigeration Cycle


Is the ideal model for refrigeration systems. The refrigerant is vaporized completely
before it is compressed and the turbine is replaced with a throttling device.

The most widely


used cycle for
refrigerators, A-C
systems, and
heat pumps.

Schematic and T-s diagram for the ideal vapor-compression


refrigeration cycle.

The ideal vapor-compression refrigeration cycle involves an irreversible (throttling)


process to make it a more realistic model for the actual systems.
Steady-flow
energy balance

An ordinary
household
refrigerator.
The P-h diagram of an ideal vaporcompression refrigeration cycle.

Problem
Ideal and Actual Vapor-Compression Refrigeration Cycles

1112
A refrigerator uses refrigerant-134a as the working fluid and operates on an ideal
vapor-compression refrigeration cycle between 0.12 and 0.7 MPa. The mass flow
rate of the refrigerant is 0.05 kg/s. Show the cycle on a T-s diagram with respect to
saturation lines. Determine:
a) the rate of heat removal from the refrigerated space,
b) the power input to the compressor,
c) the rate of heat rejection to the environment, and
d) the coefficient of performance.
Answers: (a) 7.41 kW, 1.83 kW, (b) 9.23 kW, (c) 4.06

Actual Vapor-Compression Refrigeration Cycle


An actual vapor-compression refrigeration cycle involves irreversibilities in various
components - mainly due to fluid friction (causes pressure drops) and heat transfer to
or from the surroundings. As a result, the COP decreases.
Differences
Non-isentropic
compression;
Superheated vapor at
evaporator exit;
Sub-cooled liquid at
condenser exit;
Pressure drops in
condenser and
evaporator.

Schematic and T-s diagram for the actual vapor-compression


refrigeration cycle.

Problem Class Exercise


Ideal and Actual Vapor-Compression Refrigeration Cycles

1115
Consider a 300 kJ/min refrigeration system that operates on an ideal vaporcompression refrigeration cycle with refrigerant-134a as the working fluid. The
refrigerant enters the compressor as saturated vapor at 140 kPa and is
compressed to 800 kPa. Show the cycle on a T-s diagram with respect to
saturation lines, and determine the:
a)quality of the refrigerant at evaporator inlet,
b)coefficient of performance, and
c)power input to the compressor.

Problem
Ideal and Actual Vapor-Compression Refrigeration Cycles

1118
Refrigerant-134a enters the compressor of a refrigerator as superheated vapor at
0.14 MPa and 10C at a rate of 0.12 kg/s, and it leaves at 0.7 MPa and 50C. The
refrigerant is cooled in the condenser to 24C and 0.65 MPa, and it is throttled to
0.15 MPa. Disregarding any heat transfer and pressure drops in the connecting
lines between the components, show the cycle on a T-s diagram with respect to
saturation lines, and determine:
a)the rate of heat removal from the refrigerated space,
b)the power input to the compressor,
c)the isentropic efficiency of the compressor, and
d)the COP of the refrigerator.
Answers: (a) 19.4 kW, 5.06 kW, (b) 82.5 percent, (c) 3.83
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Selecting the Right Refrigerant


Several refrigerants may be used in refrigeration systems such as chlorofluorocarbons
(CFCs), ammonia, hydrocarbons (propane, ethane, ethylene, etc.), carbon dioxide, air (in
the air-conditioning of aircraft), and even water (in applications above the freezing point).
R-11, R-12, R-22, R-134a, and R-502 account for over 90 percent of the market.
The industrial and heavy-commercial sectors use ammonia (it is toxic).
R-11 is used in large-capacity water chillers serving A-C systems in buildings.
R-134a is used in domestic refrigerators and freezers, as well as automotive air
conditioners.
R-22 is used in window air conditioners, heat pumps, air conditioners of commercial
buildings, and large industrial refrigeration systems, and offers strong competition to
ammonia.
R-502 (a blend of R-115 and R-22) is the dominant refrigerant used in commercial
refrigeration systems such as those in supermarkets.
CFCs allow more ultraviolet radiation into the earths atmosphere by destroying the
protective ozone layer and thus contributing to the greenhouse effect that causes global
warming. Refrigerants that are friendly to the ozone layer have been developed.
Two important parameters to be considered - the temperatures of the refrigerated space
and the environment with which the refrigerant exchanges heat.
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Innovative Vapor-compression Refrigeration Systems


The simple vapor-compression refrigeration cycle is the most widely used
refrigeration cycle, and is adequate for most refrigeration applications.
The ordinary vapor-compression refrigeration systems are simple, inexpensive,
reliable, and practically maintenance-free.
However, for large industrial applications, efficiency (not simplicity) is the major
concern.
For some applications the simple vapor-compression refrigeration cycle is
inadequate and needs to be modified.
For moderately and very low temperature applications, some innovative
refrigeration systems are used. The following cycles will be discussed:
Cascade refrigeration systems
Multistage compression refrigeration systems
Multipurpose refrigeration systems with a single compressor
Liquefaction of gases
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Cascade Refrigeration Systems


Some industrial applications require moderately low temperatures, and the
temperature range they involve may be too large for a single vapor compression
refrigeration cycle to be practical.
A large temperature range also means a large pressure range in the cycle and a
poor performance for a reciprocating compressor.
One way of dealing with such situations is to perform the refrigeration process in
stages, that is, to have two or more refrigeration cycles that operate in series.
Such refrigeration cycles are called cascade refrigeration cycles.

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Cascade Refrigeration
Systems

A two-stage cascade refrigeration cycle is


shown. The two cycles are connected through
the heat exchanger in the middle, which serves
as the evaporator for the topping cycle and the
condenser for the bottoming cycle.

A two-stage
A two-stage
cascade
compression
refrigeration
refrigeration
system with
system
the
same
with
refrigerant
a flash chamber.
in both stages.

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Cascade Refrigeration Systems


Assuming the heat exchanger is well insulated and the kinetic and potential
energies are negligible, the heat transfer from the fluid in the bottoming cycle
should be equal to the heat transfer to the fluid in the topping cycle.
Thus, the ratio of mass flow rates through each cycle should be

The coefficient of performance of the cascade system is

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Problem
Cascade Refrigeration Systems

1142
Consider a two-stage cascade refrigeration system operating between pressure
limits of 0.8 and 0.14 MPa. Each stage operates on the ideal vapor-compression
refrigeration cycle with refrigerant-134a as the working fluid. Heat rejection from
the lower cycle to the upper cycle takes place in an adiabatic counter-flow heat
exchanger where both streams enter at about 0.4 MPa. If the mass flow rate of
the refrigerant through the upper cycle is 0.24 kg/s, determine the:
a)mass flow rate of the refrigerant through the lower cycle,
b)rate of heat removal from the refrigerated space,
c)power input to the compressor, and
d)coefficient of performance of this cascade refrigerator.
Answers: (a) 0.195 kg/s, (b) 34.2 kW, 7.63 kW, (c) 4.49
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Problem
Cascade Refrigeration Systems

1147
Consider a two-stage cascade refrigeration system operating between pressure
limits of 1.2 MPa and 200 kPa with refrigerant-134a as the working fluid. Heat
rejection from the lower cycle to the upper cycle takes place in an adiabatic
counter-flow heat exchanger where the pressure in the upper and lower cycles are
0.4 and 0.5 MPa, respectively. In both cycles, the refrigerant is a saturated liquid
at the condenser exit and a saturated vapor at the compressor inlet, and the
isentropic efficiency of the compressor is 80 percent. If the mass flow rate of the
refrigerant through the lower cycle is 0.15 kg/s, determine the:
a)mass flow rate of the refrigerant through the upper cycle,
b)rate of heat removal from the refrigerated space, and
c)coefficient of performance of the system.
Answers: (a) 0.212 kg/s, (b) 25.7 kW, (c) 2.68
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Multistage Compression
Refrigeration Systems

When the fluid used throughout the cascade


refrigeration system is the same, the heat
exchanger between the stages can be replaced
by a mixing chamber (called a flash chamber)
since it has better heat transfer characteristics.

A two-stage compression refrigeration system


with a flash chamber.

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Problem
Two-Stage Compression Refrigeration Systems

1144
A two-stage compression refrigeration system operates with refrigerant-134a
between the pressure limits of 1 and 0.14 MPa. The refrigerant leaves the
condenser as a saturated liquid and is throttled to a flash chamber operating at 0.5
MPa. The refrigerant leaving the low-pressure compressor at 0.5 MPa is also
routed to the flash chamber. The vapor in the flash chamber is then compressed
to the condenser pressure by the high-pressure compressor, and the liquid is
throttled to the evaporator pressure. Assuming the refrigerant leaves the
evaporator as saturated vapor at a rate of 0.25 kg/s and that both compressors
are isentropic, determine the:
a)fraction of the refrigerant that evaporates in the flash chamber,
b)rate of heat removed from the refrigerated space, and
c)coefficient of performance.
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Problem
Two-Stage Compression Refrigeration System

1148
A two-stage cascade refrigeration system operates between pressure limits of 1.2
MPa and 200 kPa with refrigerant-134a as the working fluid. Saturated liquid
refrigerant leaving the condenser is throttled to a flash chamber operating at 0.45
MPa. The vapor from the flash chamber is mixed with the refrigerant leaving the
low-pressure compressor. The mixture is then compressed to the condenser
pressure by the high-pressure compressor. The liquid in the flash chamber is
throttled to the evaporator pressure. The mass flow rate of the refrigerant is 0.15
kg/s. Assuming saturated vapor refrigerant leaves the evaporator and the isentropic
efficiency is 80 percent for both compressors, determine the:
a)mass flow rate of refrigerant in the high-pressure compressor,
b)rate of heat removal from the refrigerated space, and
c)coefficient of performance of the system.
d)rate of heat removal and the COP if this refrigerator operated on a single-stage
cycle between the same pressure limits with the same compressor efficiency and
flow rate as in part (a).
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Absorption Refrigeration Systems


When there is a source
of inexpensive thermal
energy at a temperature
of 100 to 200C is
absorption refrigeration.
Some examples include
geothermal energy,
solar energy, and waste
heat from cogeneration
or process steam
plants, and even natural
gas when it is at a
relatively low price.

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Ammonia absorption refrigeration cycle.

Absorption refrigeration systems (ARS) involve the absorption of a refrigerant by a


transport medium. The most widely used system is the ammoniawater system,
where ammonia (NH3) serves as the refrigerant and water (H2O) as the transport
medium.
Other systems include waterlithium bromide and waterlithium chloride systems,
where water serves as the refrigerant. These systems are limited to applications
such as A-C where the minimum temperature is above the freezing point of water.
Compared with vapor-compression systems, ARS have one major advantage: A
liquid is compressed instead of a vapor and as a result the work input is very small
(on the order of one percent of the heat supplied to the generator) and often
neglected in the cycle analysis.
ARS are much more expensive than the vapor-compression refrigeration systems.
They are more complex and occupy more space, they are much less efficient thus
requiring much larger cooling towers to reject the waste heat, and they are more
difficult to service since they are less common.
Therefore, ARS should be considered only when the unit cost of thermal energy is
low and is projected to remain low relative to electricity.
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ARS are primarily used in large commercial and industrial installations.

The COP of actual absorption refrigeration systems is usually less than


unity.
Air-conditioning systems based on
absorption refrigeration, called the
absorption chillers, perform best
when the heat source can supply
heat at a high temperature with little
temperature drop.
The maximum COP of an
absorption refrigeration
system.

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