Storage of Crude Oil & Petroleum Products
Storage of Crude Oil & Petroleum Products
Storage of Crude Oil & Petroleum Products
CRUDE OIL
&
PETROLEUM
PRODUCTS
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Pontoons
&
buoys
which reduces size of
pontoon rings
Even on rupture, deck
will be floating
Buoys help in flatness
of roof & help drainage
as well buoys hold the
supports as load is
distributed in larger
area
Legs
supports
are
provided in buoys
Tanks
range
in
diameters from 61 to
103 meters
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TANK CONSTRUCTION
Pad (Tank
Foundation)
Tank Bottom
Shell
Roof
- Fixed
- Floating
. Seals
. Supports
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Tank Bottom
After preparation of Pad next operation
is to assemble & test tank Bottom.
The bottom plates are laid on pad &
joined by tack welds.
Bottom plate must extend beyond shell
plate
Bottom plate thickness must include
the corrosion allowance
Bottom plate is to be lap welded
(1.25) & the joints are to be staggered
so that no more than 3 plates are
lapped within 12 of each other or the
shell
Bottom course of shell plate with
bottom plate is to be fillet welded
Once bottom plates & first shell plates
are welded testing under air pressure
is carried out first for its tightness. If
any leaks are found , defective welds
are cut out & replaced.
Manual welding is done by shieldedmetal-arc-process & submerged-arc
process is applied
when automatic
welding is used with the qualified
welders. (API-650)
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TANK SHELL
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(Storage Premises)
Fabric Seals
Metallic Ring Seal:
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Fabric Seals:
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Manholes:
- Shell: bottom of first course for
cleaning & repair of internal tank,
depending on capacity these can be 2 or
3
- Roof: may be located in any position
wrt stairway for skylight- 1 or 2 nos.
(diametrically opposite) for entering
tank & depending on location of swing
check valve
Shell nozzles: flanged piping connection
for filling, emptying , fire fighting &
circulating etc.
Roof nozzles: flanged for relief valve,
vents, gauge /and or thief hatches,
breather valves and hydraulic safety
valve etc. mostly provided with flame
arrestors.
Drain connections: one or more for
draining water from floating roof tanks
or from the tank bottom
Steel stairways & access platforms
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..
Contd.
Gauge
/
Thief
Hatches:
provide access to
inside of tank for
taking
dips
for
measuring
oil
volume
&
withdrawing
oil
samples.
Opening diameter:
100 to 150 mm
Upper
edge
of
hatch opening ring
is always provided
with anti- spark
material e.g. brass
or copper
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FLAME ARRESTOR
Tubes or a bundle of
wiremesh (ME) in the
device prevent a vent
flame travelling back
into tank
Have tendency to plug
with paraffins & thus
must be installed at
places where they can
be
inspected
and
maintained
Since
they
have
a
tendency to plug so a
separate
relieving
device (set to open a
few inches of w.c. above
Relieving Device) is
invariably installed
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.. Contd.
Breathing Valve:
acts in 2 way mode.
Automatically
admits
air
when liquid is withdrawn or
VP in tank reduces due to
fall in temp.
Automatically opens in
opposite direction to permit
vapor to escape if pr.
Increases beyond the set
limit due to rise in temp. of
level i.e. filling of tank
Valve
is
designed
for
operation at (+ve) surplus
pr. Of 110 mm of water (with
pr. Plate not loaded) and at
surplus pressure equal to
190 mm of water ( with pr.
Plate loaded)
Various conventional models
have opening 50 to 350 mm
with vapors throughput from
15 to 600 cu. M / hr.
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.. Contd.
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.. Contd.
.. Contd.
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.. Contd.
Swing
pipe
Device is used
to siphon off
the clean i.e.
treated
fluids
from any of the
upper places in
tanks which are
used
washing
the crude oil
e.g.
for
desalination
etc.
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&
.. Contd.
access
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Strapping Tanks
The term tank strapping is usually applied to the method of taking and reporting the
dimensions of tanks. Tank tables are computed from these dimensions which will show the
volume of liquid in the tanks at any measured depth. A tank strapper is an individual who
is involved in taking these measurements. The strapping of a tank usually involves the
following:
Circumference
Depth
Thickness of tank walls
Deadwood
Pipeline connections
Once these measurements are taken, the volume of oil in barrels at various depths, usually
in 1/8 inch or inch increments, is computed. Measurement and calibration procedures
are covered in API Standard 2550 series for upright cylindrical tanks and horizontal tanks.
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Tank Gauging
Tank gauging is the measuring, sampling and testing of crude oil to
determine its quantity and quality.
Activities related to gauging are as follows:
Gauging measuring the depth of the oil in the tank
Recording tank temperature
Sample and testing for API gravity and temperature
Sampling and testing for BS&W (basic sediment and water) in suspension
Crude oil is generally sold and bought at standard conditions, i.e., 60 0F
and atmospheric pressure.
Therefore, observed oil temperatures are
converted to 600 F for net barrels of oil.
Sampling is accomplished with the use of very unique piece of equipment
called a thief. The most common type of tank thief consists of a square
or round tube 18 inches long and at least 2 inches in diameters. When a
sample of the bottom contents of a tank is needed, the thief is lowered in
an open position and closed by an automatic tripping device or extension
rod. There are a variety of ways to sample as well as a variety of locations
on the tank from which to sample.
API Standard 2545 - Method of Gauging Petroleum and Petroleum
Products, deals with guidelines and procedures for strapping and gauging
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Tank Maintenance
Tanks and their accessories must be maintained in order to ensure safe and
efficient operations. Some of the more basic and more common maintenance
procedures are:
Tank paintings & coatings
Corrosion
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Corrosion
An area of primary concern with respect to corrosion is the tank bottom.
Avoiding this potential corrosion of tank bottoms due to electrical currents is
based on the theory that if the currents are controlled, the corrosion will
also be controlled. The electrical currents associated with tanks bottoms
are produced by chemical reactions of one sort or another.
There are three basic types of electrolytic cells: the galvanic, chemical
concentration and oxygen types.
The galvanic cell is characterized by the following:
two electrodes of dissimilar metals
the presence of an electrolyte, a liquid in which the electrodes are placed;
i.e., moisture in soil, is an example of an electrolyte
an external connection between the two electrodes to complete the flow of
electricity from cathode to anode
Once the circuit is complete, the anode will tend to go into solution, or
corrode.
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Method
Advantage
Disadvantage
*
Susceptible
to
holidays or voids.
* Catalyst can present
a
dermatology
problem.
* Has no structural
integrity, therefore will
fail
with
underside
corrosion
* Excellent chemical
and solvent resistance.
* Provides structural
integrity
and
will
bridge gaps caused by
underside corrosion.
*
Less susceptible to
holidays
*
High cost
* The catalysts can
cause
dermatology
problems.
Glass
reinforced
isophthalic polyesters
*
Lower cost than
epoxies.
*
Good chemical
resistances.
* Provides structural
integrity
and
will
*
Are
attacked
by
strong
caustic
and
aromatics
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