Spectrum of Textile Industry

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TEXTILE

TEXTILE is defined as panorama of


products right from FIBRE to GARMENT
It is the oldest industry in the world
which has influenced human mankind
from ages.
It is also one of the main contributors
to Economy of country .
It has also influenced research and
development of Technology

Constituents of Textile Industry

FIBRE

: Natural and Man made

YARN

: Normal and Fancy

FABRIC

: Woven , Knit and Non-

GARMENT

woven

TECHINICAL

respective

TEXTILE

CONSUMER

: Functional and Decorative


: Special purpose in
field
: Comfort , Value addition

Constituents of Textile
Industry

MACHINES : Up gradation in machine


Technology (performance) , designs.
Material :Fibers , Dyestuffs, Chemicals
Man Power: Qualified technicians and
Admin. staff , Training ,carrier development
Money : Easy and adequate finance (TUF)
Management : Qualified Management ,
global exposure , modern techniques

Development
FIBRES :- Structural Modification
rearrangement, additional
functional group ,Surface
modification)
YARN : Blending for additional
properties , Fancy effects
FABRIC : Derivatives of Weaves ,
Surface Ornamentation,
Sp.
Chemicals

Development
GARMENT : Functional
Improvement
Quality
parameters ,
enhancement Special
applications
CONSUMER : High quality at low
price.
VALUE to customer
and not PRICE

HISTORY of TEXTILE
TEXTILE dates back to Stone Age
around 1,00,000 years ago where as
cptton use dates goes back to 7,000
B.C.
Ancient Egypt Flax
Ancient India Cotton
Ancient ChineSilk
Ancient Japan Hemp, Bark fibers

Classification of Textile

COTTON FIBRE

SILK

POLYESTER, RAYON

Scanning Electron Microscope


image
of Textile fibre

FIBRE TO YARN
Bale opening

Speed Frame
Carding

Mixing

Blow- room

Drawing

Combing)

Ring Frame

Doubling

Winding

Weaving

Warping

Sizing

Draw-in &
Knotting

Wet Processing
Gray Fabric

Bleaching

Dyeing

Printing

Finishing
Packing

Recent Development /additions


NATURAL FIBRE

Corn Fiber :
A New Fiber on
Horizon
Modal:
Fibre to Fabric
Alginate fibre harnessing natures
absorbency
Sea-grass naturally stain resistant,
anti-static and hardwearing so it
can be used in most areas of the
home except stairs.

Modal
Corn Fibre

Fibre composites

polypropylene/naturalfibrecompositesCotton0wt%(a)to30wt%(d)

Modification of Natural
Fibre
In order to develop composites
with better mechanical
properties and environmental
performance, it is necessary to
impart hydro-phobicity to the
natural fibres by chemical
reaction with suitable coupling
agents or by coating with
appropriate resins.

Modification of Natural
Fibre
The characteristics of natural fibre
composite are

Attractive natural look


Can be painted, polished or
laminated
Water proof with minimum surface
absorption
Economical
Strong and rigid
Environment-friendly
AdvancedCarbonComposites(naturalCarbon)

Carbon fibres are very expensive and can give


galvanic corrosion in contact with metals. They
are generally used together with epoxy, where
high strength andstiffnessare required, i.e.
race cars, automotive and space applications,
sport equipment.

Modification of Man
Made
Fibres
The super fibre with new performance

High touch fibres


Progression of high-tech fibres
New high-tech fibres and shin-gosen
Cellulosic man-made fibres
Fibers for the next millennium

PET
Structure

PolyesterFibers-Positive

PTT
Structure

Enlargedphotographofthe
Y-shapedmodified
cross-sectionalconstructionofTriactor

Spandex
Spandexorelastaneis asynthetic
fibreknown for its exceptionalelasticity. It
is strong, but less durable than nonsynthetic competitor, naturalLatex.
It is apolyurethane-polyureacopolymer
Spandex fibres are produced in four different
ways:
1) Melt extrusion,2) reaction spinning,3)
solution dry spinning, and 4)solution

wet spinning.

Apparels spandex fibres .

Compression Garments

such as: Foundation garments


Motion capture suits

Spandex

LycraSpandex
The premiere synthetic
stretch fabric, lycra spandex
is the trade name for
DuPont's version of the longchain polymeric fibre.

Cut-resistant gloves

Kevlar
Kevlar is a manmade organic fibre,

( para-aramid synthetic fibre ).

A combination of properties for high


strength with low weight, high chemical
resistance, and high cut resistance .
Kevlar is also flame resistant; does not
melt, soften, or flow; and the fibre is
unaffected by immersion in water.

Kevlar

Kevlar
Kevlar 29Kevalr 129 Spectra
TWARON DYNEEMA development
in Kevlar
Under water, Kevlar is 20 times
stronger than steel.Windsurfing
sails that can withstand the force of
60 mph winds and don't rip easily
are made of Kevlar. Police wear
bulletproof vests made of Kevlar.

Modification in yarns
Bamboo fibre yarns

have particular and natural

functions of anti-bacterial,

bacteriostasis and
deodorization, extremely soft , high water
absorption, bright. Because the bamboo fibres
functions as anti-bacterial, extremely soft...bamboo
yarns are suitable for Inner wear, T-shirts, Bed
linen, Towels, Bath robes, Bedding, Summer
clothing, Sweater and Home textiles...
Milk Protein Fiber Yarns , soybean protein fibre yarn
To make protein fibre, new bio-engineering
technique is used . It combines the advantages of
natural fibre and synthetic fibre. The protein fibre is
a kind of fresh fibre with healthy function Easier to
care ,More comfortable , More colorful , More
diversified , Easier to care

Modification in yarns
Bi-component yarns: an
innovation and emerging textile
technology
In Properties and Performance of
Textiles, knowledge and
understanding of innovations and
emerging textile technologies
and their applications is needed
for enhancement performance .

Bicomponent yarns

side-by-side bicomponent

core and sheath bicomponent

SMART FABRICS

SMART FABRICS DRIVERS


Sensors
Sensor-based devices
Conductive fibres
Conductive pressuresensing fabric

SMART FABRICS

Retroflectives
smart costumes: smart textiles and wearable technologies in pervasive
computing environments

FASHION AND
ENTERTAINMENT
Basic embedded apparel
Solar technology
Heating fabrics
Light-embedded
garments
Energy storing fabrics

Nanofibers
The name derives from the
nanometer, a scientific measurement
unit representing a billionth of a
meter, or three to four atoms wide.
Nano-fibers are an exciting new class
of material used for several value
added applications such as medical,
filtration, barrier, wipes, personal
care, composite, garments,
insulation, and energy storage.

Nanofibers

Nanofibers

Nanotechnology is used in the


interior design fabrics industry
for stain and moisture
resistance as well as microbial
properties.

A water-resistant textile that nevergets


wet.

Nanofibersarealsousedinmedicalapplications,
whichinclude,drugandgenedelivery,artificialblood
vessels,artificialorgans,andmedicalfacemasks.For
example,carbonfibrehollownanotubes,smallerthan
bloodcells,havepotentialtocarrydrugsintoblood
cells

Why Plasma Treatment of


Textiles ?
It is a surface treatment
Does not affect the bulk
properties
Versatile and uniform treatment
Environmental friendly process

Hydrophilic enhancement for improving


adhesive bonding

Removing the surface hairiness in


yarn.
Scouring of cotton, viscose, polyester
and nylon fabrics.
Anti-bacterial fabrics by deposition of silver
particles in the presence of plasma.
Room-temperature sterilization ofmedical textiles.

FOAM DYEING
SOLVENT DYEING
BLEND DYEING
INK-JET PRINTING
DIGITAL PRINTING
PROCESS

DEVELOPMENT IN TEXTILE
MACHINERY
SPINNING :
Open

end spinning - ( rotor spinning)

Air jet spinning - (Twin spinner &


Vortex spinner)

Flash spinning (synthetic fibres)


Dispersion Spinning (synthetic
fibres)

3D-Weaving
3D-Weaving is a complete new
concept in case of weaving. The first
method of 3D woven fabric denotes 3
Dimensional fabrics, that is length,
width and breadth.
In 3 Dimensional fabrics, the
thickness is an important criterion.
Ordinary fabrics also have length,
width and breadth, but in the 3
Dimensional fabrics, the thickness is
much more than ordinary fabric.

Application of 3D
Weaving Fabric

o A new method has been developed for


the manufacture of bifurcated
prosthesis used in medical applications
and they are used to replace the
defective blood vessels in patients so
as to improve blood circulation.
o Materials such as nylon, Teflon, orlon,
stainless steel, glass, and
Dacronpolyester fibrehave been found
to be highly suitable for the
manufacture of prosthesis.

SOFT WARES

HRM
CRM
ERP
SRP
SAP
WCP

: Human Resource Management


: Customer Relationship Management
:Enterprise resource planning .
:The Single Responsibility Principle
:"Systems Applications and Products.
: Weaving Software on the Cheap

3D Fashion Design Software


Dye House Management & Control Centre

S.P.GADGE:
9822571290

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