5 - Chemical Flooding
5 - Chemical Flooding
5 - Chemical Flooding
Sc
CHEMICAL FLOODING
Advancements in technologies
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7
3
3 0.9
0.3 0.2
Germany
France
0.6
Romania
140
Denmark
Dubai
0
4
UK
India
160
Oman
Norway
Brazil
12 10 10
Canada
Mexico
Qatar
20
China
Nigeria
Libya
40
Russia
60
Venezuela
Abu Dhabi
80
Kuwait
84
Iraq
Iran
100
USA
180
S. Arabia
Billion Bbls
:
.
.
120
100
77
63 61
51
40
26 24
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Indonesia
Venezuela
USA
India
France
China
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France
Indonesia
USA
China
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CHEMICAL METHODS
Chemical EOR methods utilize:
- Alkaline
- Surfactants
- Polymer
- Combinations of such chemicals
MP (Micellar-Polymer) flooding
OBJECTIVES OF CHEMICAL
FLOODING
Increase the Capillary Number Nc to
mobilize residual oil
Decrease the Mobility Ratio M for better
sweep
Emulsification of oil to facilitate
production
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ALKALINE FLOODING
Process depends on mixing of alkali and oil
- Oil must have acid components
Emulsification of oil, drop entrainment and
entrapment occur
- Effect on displacement and sweep
efficiencies
Polymer slugs used in some cases
Polymer alkali reactions must be
accounted
Complex process to design
mixing
zones
drive
water
low
caustic IFT
slug zone
residual oil
water
oil
Alkaline Flood
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CHARACTERISTICS OF ALKALINE
FLOODING
A solution of inorganic alkaline substance (NaOH,
KOH) is injected into the reservoir.
NaOH
KOH
Surfactants
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SURFACTANT FLOODING
Variations
- Surfactant-Polymer Flood (SP)
- Low Tension Polymer Flood (LTPF)
Adsorption on rock surface
Slug dissipation due to dispersion
Slug dilution by water
Formation of emulsions
- Treatment and disposal problems
drive
water
mixing zone
surfactant
slug
water
oil
residual oil
Surfactant Flood
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CHARACTERISTICS OF
SURFACTANT FLOODING
A surface active agents which reduce interfacial
tension at the oil-water interface.
Formation of emulsions
- These are anionic compounds, where:
Surfactant + Water (Inorganic Cation)++ +
(hydrocarbon sulfonate anion)-- They resist adsorption
- More stable than cationic surfactants
- Easier and cheaper to manufacture
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CHARACTERISTICS OF
SURFACTANT FLOODING
Water salinity (specially divalent cations such as
Ca++ and Mg++) play an important role in
performance.
Minimum interfacial tensions occurs at optimal
salinity at which an optimum microemulsions is
developed and the surfactant is equally soluble in
water and oil.
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Surfactant Flooding
Surfactant
Injection Water
Solution From Well Injection
Pump
Mixing Plant
Separation and
Storage Facilities
Oil Zone
Surfactant
Polymer
Solution
Production Well
Drive Water
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SURFACTANT FLOOD
Injector
Producer
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SURFACTANT FLOOD
Injector
Producer
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SURFACTANT FLOOD
Injector
Producer
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SURFACTANT FLOOD
Injector
Producer
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SURFACTANT FLOOD
Injector
Producer
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SURFACTANT FLOOD
Injector
Producer
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SURFACTANT FLOOD
Injector
Producer
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SURFACTANT FLOOD
Injector
Producer
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SURFACTANT FLOOD
Injector
Producer
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Surfactant Flooding
Description
Consists of injecting a slug containing water,
surfactant, electrolyte (salt), usually a co-solvent
(alcohol), and possibly a hydrocarbon (oil), followed
by polymer-thickened water
Mechanisms That Improve Recovery Efficiency
Interfacial tension reduction (improves
displacement sweep efficiency)
Mobility control (improves volumetric sweep
efficiency)
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Surfactant Flooding
Limitations
Areal sweep more than 50% for waterflood is desired
Relatively homogeneous formation
High amounts of anhydrite, gypsum, or clays are undesirable
Available systems provide optimum behavior within narrow set
of conditions
With commercially available surfactants, formation water
chlorides should be < 20,000 ppm and divalent ions (Ca ++ and
Mg++) < 500 ppm
Challenges
Complex and expensive
Possibility of chromatographic separation of chemicals
High adsorption of surfactant
Interactions between surfactant and polymer
Degradation of chemicals at high temperature
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Surfactant Flooding
Screening Parameters
Gravity
Viscosity
Composition
Oil saturation
Formation type
Net thickness
Average permeability
Transmissibility
Depth
Temperature
Salinity of formation brine
> 25 API
< 20 cp
light intermediates
> 20% PV
sandstone
> 10 feet
> 20 md
not critical
< 8,000 feet
< 225 F
< 150,000 ppm TDS
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O IL
1 ,0 0 0
100
W OR
10
1984
85
86
87
88
89
90
91
92
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POLYMER FLOODING
Loss to rock by adsorption, entrapment, salt
reactions
Loss of injectivity
Lack of control of in situ advance
High velocity shear (near wellbore), ageing, crosslinking, formation plugging
Often applied late in waterflood
mixing zone
drive
water
polymer slug
residual oil
Polymer Flood
water
oil
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Polymer Flooding
Polymer
Injection
Solution From Well
Mixing Plant
Water
Injection
Pump
Oil Zone
Separation and
Storage Facilities
Polymer Solution
Production
Well
Drive Water
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CHARACTERISTICS OF
POLYMER FLOODING
Polymer solutions have high viscosity, hence
improve the mobility ratio.
Some polymers are used for reducing the rock
permeability due to their retention and
viscoelastic properties. Hence, could be used as
plugging agents for profile control.
Increasing sweep efficiency.
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Polymer Flooding
Description
Consists of adding water soluble polymers to water before it is injected in reservoir
Mechanisms That Improve Recovery Efficiency
Mobility control (improves volumetric sweep efficiency)
Limitations
High oil viscosities require higher polymer concentration
Results normally better if polymer flood started before water-oil ratio becomes
excessively high
Clays increase polymer adsorption
Some heterogeneity is acceptable, but avoid extensive fractures
If fractures are present, crosslinked or gelled polymer techniques may be applicable
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Polymer Flooding
Challenges
Lower injectivity than with water can adversely
affect oil production rates in early stages of
polymer flood
Acrylamide-type polymers loose viscosity due to
sheer degradation, or it increases in salinity and
divalent ions
Xanthan gum polymers cost more, are subject to
microbial degradation, and have greater potential
for wellbore plugging
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POLYMER RETENTION
Polymer solutions are retained mainly by adsorbtion
and sometimes by pore trapping in reservoir rocks.
Pore trapping is significant in low permeability rocks.
Undesirable for polymer flood but desirable for profile
control and thief zone plugging.
Field observation indicates retention in the range of 7150 g/m3 of rock.
Acceptable retention level is less than 20 g/m 3 of rock.
Polyacrilamides show higher retention level than biopolymer due to their ionic nature and shear thickening.
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ESTIMATING POLYMER
CONCENTRATION
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ESTIMATING POLYMER
CONCENTRATION
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ESTIMATING POLYMER
CONCENTRATION
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Polymer Flooding
Screening Parameters
Gravity
> 18 API
Viscosity
< 200 cp
Composition
not critical
Oil saturation
Formation type
sandstone / carbonate
Net thickness
not critical
Average permeability
> 20 md
Transmissibility
not critical
Depth
Temperature
< 225 F
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125
100
650
620
EOR OIL
75
Projected
590
50
560
25
530
0
1989
500
1991
1993
1995
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Polymer Flood
FIELD PROJECTS
Project
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Sandstone
"
"
"
"
"
"
"
"
"
Carbonate
Sandstone
"
"
"
"
"
"
Carbonate
Carbonate
PAA
"
"
Biopolymer
PAA
"
"
"
"
"
"
"
"
"
"
"
"
"
"
"
2
0
0
0
8
10
23
13
7
30
13
9
1.2
5
8
6
4
1.1
1.8
2.5
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ALKALINE-POLYMER FLOOD
David Field, Alberta
1000
100
Oil Cut
100
10
10
Oil Rate
1
Waterflood
Alkaline-Polymer
Flood
Primary
1
0.1
1969 1974 1979 1984 1989 1994 1999 2004
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- PAS
drive
water
water
polymer
oil
bank
- SAP
Injected as
premixed
slugs or in
sequence
alkali Surf
- ASP
oil
ASP Flood
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ASP PILOT
Daqing, China
100
Oil Rate
50
Oil Cut
20
10
1993
1994
1995
1996
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MICELLAR FLOODING
Utilizes microemulsion and polymer
buffer slugs
Miscible-type displacement
Successful in banking and producing
residual oil
Process Limitations:
- Chemical slugs are costly
- Small well spacing required
- High salinity, temperature and clay
Micellar
Flood
polymer
- Emulsion production
mixing
zone
micellar
slug
oil
bank
water
oil
mixing zone
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Chase
Water
Mobility
Taper
Producer Well
Polymer
Slug
Micellar
Slug
Preflush Reservoir
Solution
Fluids
Displacement
Chase water, to displace injected fluids
Mobility taper, to achieve gradual decrease in viscosity of displacing
fluids.
Polymer slug, for mobility control.
Micellar slug, to reduce the interfacial tension and hence lowering the
residual oil saturation (Sor).
Preflush solution, to precondition the reservoir and obtain optimal
salinity.
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MICELLAR FLOODING
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MICELLAR FLOODING
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MICELLAR FLOODING
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MICELLAR FLOODING
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Micellar Flood
100
80
92% OIP
Oil Cut,%; Cum. Recovery,% OIP
100
Soi 32%
60
40
Oil Cut
20
80
80% OIP
60
40
Oil Cut
20
0
0
0
0.5
1.5
2.5
0.5
1.5
2.5
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Micellar flood
TYPICAL PERFORMANCE
Bradford Special Project
No. 8
1,000
10
Oil Cut
1
100
Oil Rate
10
Dec. 81 Dec. 82
Dec. 83
Dec. 84
Dec. 85
0.1
micellar
injection
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100
Henry S
80
119-R
Wilkins
60
40
Dedrick
20
0
10
12
14
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*49.7
39
29
27
11
50
50
47
27
33
67
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SS in High Temperature
Heavy Crude
TDS ~ 250 ppm,
Temp. ~ 100 C, API Gravity ~ 15
1.0000
IFT, m
N/m
0.1000
0.0100
0.0010
0.0001
0.00
0.05
0.10
0.15
0.20
0.25
SS-B2550, WT%
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SMART SURFACTANT
Injector
Producer
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SMART SURFACTANT
Injector
Producer
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SMART SURFACTANT
Injector
Producer
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SMART SURFACTANT
Injector
Producer
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SMART SURFACTANT
Injector
Producer
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SMART SURFACTANT
Injector
Producer
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SMART SURFACTANT
Injector
Producer
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SMART SURFACTANT
Injector
Producer
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70
60
15 PV surfactant
50
13 PV water
%OOIP
40
CUM,%
30
20
15 PV water
15 PV water
10
2 PV smart surfactant
0
0
25
50
75
PV Injected
SPE 84075
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SPE 84075
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SCALE-UP METHODS
Require:
- Knowledge of process variables or complete
simulation description
- Model experiments
- Scale-up of model results to field
Greater confidence to extend lab results to field
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RESULTS:
PREDICTION vs ACTUAL
Oil Recov ery, %OIP
60
Actual
50
40
30
Predicted
20
10
0
0
0.2
0.4
0.6
0.8
1.2
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Permeability 100 md
Porosity
15%
Stratification desirable
Thickness
20-30 ft
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COMPARISON OF CHEMICAL
FLOODING USAGE
Properties
ASP
AP
SP
Surfactant
Concentration
0.1 0.2%
0%
0.1 0.2%
Interfacial Tension
(mN/m)
10 2
~10 0 - 10 1
10 -2
Alkali Requirement
Yes
Yes
Potential Alkali
reaction in
formation
Same as ASP
None
Same as ASP
~ 500 -1,000
ppm
No
Polymer
concentration
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COMPARISON OF CHEMICAL
FLOODING USAGE
Properties
ASP
AP
SP
Yes
Yes
No
Water treatment
cost
High
High
None
Yes
Yes
No
Including water
treatment, alkali cost,
shipping, storage,
equipment, water
treatment, hazardous
material handling,
potential scale/
emulsion/ corrosion
problems. More polymer
is required, etc.
Same as ASP
DK - 77 -
COMPARISON OF CHEMICAL
FLOODING USAGE
Properties
Adsorption onto
Formation
ASP
AP
SP
Na2CO3 will be
preferentially adsorbed
due to its common ion
onto the formation and
reduce the polymer and
the surfactant adsorption.
NaOH will also be
adsorbed and reduce the
adsorption of the polymer
and surfactant but to a
lower extent
Same as ASP
In general, the
surfactant
adsorption of SP
is higher than ASP
due to the
absence of alkali.
The adsorption
problem can be
minimized by
proper design of
the surfactant
structures and
also the flood
injection design
Potential
Yes
Yes
Minimized to none
corrosion /scale
problems in the
pipeline and
equipment
Note : ASP (Alkaline-Surfactant-Polymer); AP (AlkalinePolymer)
SP (Surfactant-Polymer)
DK - 78 -
Depth (ft)
4,000
6,000
2,000
8,000
10,000
HydrocarbonMiscible
Nitrogen and
Flue Gas
CO2 Flooding
Surfactant/
Polymer
Polymer
Limited by Temperature
Alkaline
Fire Flood
Steam Drive
High
Consumption
Preferred Zone
Deep Enough for Required Pressure
Normal Range
(Possible)
RREW-4-2-EORMethodsVG1-79
DK - 79 -
EOR Method
HydrocarbonMiscible
0.1
1.0
Very Good
Nitrogen and
Flue Gas
CO2 Flooding
Very Good
Mining and
Extraction
Good
100,000
1,000,000
More Difficult
Very
Difficult
Fair
Fair
Good
Special Thermal:
Shafts, Fractures,
Drainholes, etc.
1,000
More Difficult
Good
Alkaline
1000
More Difficult
Good
Polymer
Steam Drive
Good
100
Good
Surfactant/
Polymer
Fire Flood
10
Fair
Not Feasible
Difficult
Very
Difficult
Good
Not Feasible
Not Feasible
Not Feasible
Good
Various Techniques Possible
Not
Feasible
No Established Limits
RREW-4-2-EORMethodsVG1-80
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0.1
10
HydrocarbonMiscible
Alkaline
Fire Flood
Steam Drive
10,000
- Not Critical if
Uniform
- High Enough For Good Injection Rates -
Surfactant/
Polymer
Polymer
1000
- Not Critical if
Uniform
Nitrogen and
Flue Gas
CO2 Flooding
100
Preferred Zone
Possible
Preferred Zone
Preferred Zone
Preferred Zone
Preferred Zone
RREW-4-2-EORMethodsVG1-81
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10
40
50
60
DK - 82 -
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IMPLEMENTATION STEPS
Integrated Reservoir Model
- Geological Model (Static Data)
- Production History (Dynamic Data)
- Fluid and Rock Properties (Laboratory Data)
History Matching
- Validating the Geological Model
- Predicting the Present Fluid Distributions
Forecasting Future Performance
- Evaluating the Method
- Optimizing Injection Schemes
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PROCESS EVALUATION
- Compare field results with lab (numerical)
predictions
- Relative permeability changes ?
- Mobility control ?
- Fluid injectivity ?
- Extent of areal and vertical sweep ?
- Oil saturations from post-flood cores ?
DK - 88 -
COST OF CHEMICALS
As the oil prices rise, so does the cost of chemicals, but
not in the same proportion
Typical Costs:
- Polymer
- $3/lb
- Surfactant
- $1.20/lb
- Crude oil
- $60/bbl
- Caustic
- $0.60/lb
- Isopropanol
- $20/gallon
- Micellar slug
- $25/bbl
DK - 89 -