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    Autonomous Maintenance Step 1 Cert Format

    Uploaded by

    Nurul Zawani Hambali
    This document outlines the certification audit form for the first step of a Total Productive Maintenance program at M&C Malaysia. It details the audit items and scoring criteria across three categories: people, work place management, and equipment. The audit evaluates the equipment team on their profile, teaming abilities, understanding of concepts, work place organization, and equipment familiarization. A passing score of 144 points is needed for certification. The completed form records the team's self-audit scores and any management audit.

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    Autonomous Maintenance Step 1 Cert Format

    Uploaded by

    Nurul Zawani Hambali
    663 views2 pages
    This document outlines the certification audit form for the first step of a Total Productive Maintenance program at M&C Malaysia. It details the audit items and scoring criteria across three categories: people, work place management, and equipment. The audit evaluates the equipment team on their profile, teaming abilities, understanding of concepts, work place organization, and equipment familiarization. A passing score of 144 points is needed for certification. The completed form records the team's self-audit scores and any management audit.

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    Autonomous Maintenance

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    This document outlines the certification audit form for the first step of a Total Productive Maintenance program at M&C Malaysia. It details the audit items and scoring criteria across three categories: people, work place management, and equipment. The audit evaluates the equipment team on their profile, teaming abilities, understanding of concepts, work place organization, and equipment familiarization. A passing score of 144 points is needed for certification. The completed form records the team's self-audit scores and any management audit.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    663 views2 pages

    Autonomous Maintenance Step 1 Cert Format

    Uploaded by

    Nurul Zawani Hambali
    This document outlines the certification audit form for the first step of a Total Productive Maintenance program at M&C Malaysia. It details the audit items and scoring criteria across three categories: people, work place management, and equipment. The audit evaluates the equipment team on their profile, teaming abilities, understanding of concepts, work place organization, and equipment familiarization. A passing score of 144 points is needed for certification. The completed form records the team's self-audit scores and any management audit.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 2

    M&C MALAYSIA TOTAL PRODUCTIVE MAINTENANCE

    Page 1of 2
    (Amended -24/1/00)
    TEAM LEADER FACILITATOR COACH

    CERTIFICATION AUDIT FORM -STEP 1


    AREA / PROCESS : EQUIPMENT TEAM NAME

    Step 1 Start Date : ______

    Audit Type Self-Audit:

    Auditors Name

    Auditors Initial Date

    Finish date: ______

    _______ ________ _______ _______ _____ _______ ________ _______ _______ _____

    Equipment #: ___________ Management : _______ ________ _______ _______ _____


    Passing Score : 144 Points Scored :

    _______ ________ _______ _______ _____ Certification Status : Passed Failed

    Self-Audit

    Mgmt
    Audit Items

    Format Points Self-Audit Mgmt Audit


    F1A F1B F1C 5 5 5 5

    1a. People - Team Profile (20 Points)


    1.1 Team Name 1.2 Team Logo 1.3 Team Code of Conduct 1.4 Assigned Workplace ( Areas Well Defined )

    1b. People - Teaming (75 Points)


    1.5 Meeting Schedule for 1999 / 2000 (Laid down) 1.6 Meeting Attendance (Average 80% including Facilitator & Coach) 1.7 AM Step 2 Roadmap (Clearly Defined) 1.8 Assignment of Responsibility (Equally Shared & Well Defined) 1.9 Teams Understanding of the Aim of TPM 1.10 Teams Understanding of the Objective of Step 1 1.11 Communication Process (Resolving Issues / Conflict) 1.12 Members Ability to Identify Potential Unsafe Condition F3 F5 F26 F34 5 5 5 5 5 5 5 5

    1.13 Members Ability to Describe the Unsafe Condition


    1.14 Members Ability to Identify the Sub-Assemblies 1.15 Members Ability to Describe the Function of Each Sub-Assembly 1.16 Members Ability to Describe the Critical Parameter 1.17 Question Generated 1.18 Suggestion Generated (Minimum of 1 per member) 1.19 Bonus-Additional Suggestion Generated (1Points per suggestion) 1.20 Suggestion Closed (I Point per Suggestion Closed) 1.21 One Point Lesson Generated ( 1 Point per One Point Lesson) 1.22 Skill Inventory - Goal Defined
    [email protected]/Jan000

    5
    5 5 5 F18 F19 5 5

    F34 F6 & 7

    5
    FXX

    M&C MALAYSIA TOTAL PRODUCTIVE MAINTENANCE

    Page 2 of 2
    (Amended -24/1/00)
    COACH TEAM LEADER AUDITED DATE

    CERTIFICATION AUDIT FORM - STEP 1


    AREA / PROCESS : EQUIPMENT TEAM NAME

    Audit Items
    2.1 Teams Understanding of 5s Concept 2.2 Criteria of Unnecessary Item Clearly Defined 2.3 List of Inventory of Necessary Items (Peripherals) 2.4 Necessary Items - Arranged & Labeled

    Format Points Self-Audit Mgt Audit


    5 F25A F25C 5 5 5

    Category 2 : Work Place Management (50 Points)

    2.5 Unnecessary Items Found (Less 1 Point per Item)


    2.6 Necessary Items - Not Arranged/Labeled (Less 1 Point per Item) 2.7 Implementation of Fuguai Tagging (Fuguai List) 2.8 Fuguais Restoration (Minimum 70%) 2.9 # of Fuguais Found by Auditor (Less 1 Point per Fuguai) 2.10 Initial Cleaning Plan 2.11 Types of Contamination Identified 2.12 Hard to Access Area Identified 2.13 SOP - Start / End of Shift; Before / After Break Laid Down F31A F16 F17 5 5 5 5 F15 F27 5 5

    F14A,B,C,D

    Category 3 : Equipment (35 Points)


    3.1 Training Material on Equipment Familiarization/Safety/C Parameter 3.2 Test Result on Equipment Familiarization/Safety/C Parameter Trng 3.3 Labelling of All Sub-System 3.4 Machine Standard - Displayed 3.4 Labelling of All Potential Unsafe Condition 3.5 Unsafe Condition Addressed 3.6 Identified Location of Critical Parameters 3.7 Displayed Critical Parameters(Markings,Minimum/Maximum) 3.8 Fuguais Found - Safety, Functionality (Less 1 Points per Fuguai) 5 5 5 5 5

    F10

    5 5 5

    Self-Audit Comment

    Management-Audit Comment

    [email protected]/Jan000

    FXX

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