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    Sheet Metal Forming

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    bhsbhs19
    Sheet metal forming is a processes that shape a piece of sheet metal into the desired part through shearing(jeondan) and deformation(seonghyeong) It is also called pressworking, press forming, or stamping.

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    Sheet Metal Forming

    Uploaded by

    bhsbhs19
    223 views11 pages
    Sheet metal forming is a processes that shape a piece of sheet metal into the desired part through shearing(jeondan) and deformation(seonghyeong) It is also called pressworking, press forming, or stamping.

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    © © All Rights Reserved

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    Sheet metal forming is a processes that shape a piece of sheet metal into the desired part through shearing(jeondan) and deformation(seonghyeong) It is also called pressworking, press forming, or stamping.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    223 views11 pages

    Sheet Metal Forming

    Uploaded by

    bhsbhs19
    Sheet metal forming is a processes that shape a piece of sheet metal into the desired part through shearing(jeondan) and deformation(seonghyeong) It is also called pressworking, press forming, or stamping.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 11

    Manufacturing Processes

    Sheet Metal Forming

    Associate Professor Su-Jin Kim


    Sheet-Metal Forming Manufacturing Processes
    2011 Su-Jin Kim GNU

    School of Mechanical Engineering Gyeongsang National University

    Sheet metal forming ()


    Sheet metal forming is a processes that shape a piece of sheet metal into the desired part through shearing() and deformation(). It is also called pressworking, press forming, or stamping.

    Sheet-Metal Forming Manufacturing Processes


    2011 Su-Jin Kim GNU

    Contents
    1. [Shearing] 2. [Forming] 3. [Press Die]

    Sheet-Metal Forming Manufacturing Processes


    2011 Su-Jin Kim GNU

    Cutting with Shearing


    ()

    Sheet metal is separated by applying shearing force using punch and die. Edge fracture & burr.
    F
    Punch
    Rollover Burnish Sheet metal

    Fracture
    Clearance Die Burr

    Sheet-Metal Forming Manufacturing Processes


    2011 Su-Jin Kim GNU

    Cutting with shear


    1. Shearing - Separating material into two parts 2. Blanking - Removing material to use for parts 3. Punching - Removing material as scrap

    Scrap Part1 Part2

    Part

    Part Scrap

    Shearing
    Sheet-Metal Forming Manufacturing Processes
    2011 Su-Jin Kim GNU

    Blanking

    Punching

    Shearing
    Shearing cuts straight line to separate a piece of sheet metal into smaller parts.

    Sheet-Metal Forming Manufacturing Processes


    2011 Su-Jin Kim GNU

    Blanking
    Desired part (gears, key) is removed from sheet metal. Fine blanking, applying 3 separate forces, produces smooth and flat edges with minimal burrs and tolerances.
    Punch
    Stringer Upper pressure pad Sheet metal

    Die
    Sheet-Metal Forming Manufacturing Processes
    2011 Su-Jin Kim GNU

    Lower pressure cushion Blanking

    Fine blanking

    http://ma.gnu.ac.kr/vod/forming/Stainless_Spoon.wmv Spoon

    Punching
    Scrap(Hole, slot) is removed from sheet metal. Piercing - cylindrical punch Slotting - rectangular holes Perforating - large number of holes Notching - edge of sheet Lancing - partial cut to be bent Slitting - straight line Parting - separating a part Cutoff - separating a part
    Sheet-Metal Forming Manufacturing Processes
    2011 Su-Jin Kim GNU

    Punch Force
    The punch force is product of shear strength of sheet metal and cross-sectional area being sheared. Punch force : F (0.7u)tl u = ultimate tensile strength

    t = thickness l = total length of the sheared edge

    t l
    Sheet-Metal Forming Manufacturing Processes
    2011 Su-Jin Kim GNU

    Ex) Calulation of punch force


    Estimate the force required in punching a 25 mm diameter hole through a 1.8 mm thick 5052-O aluminium sheet at room temperature. Ultimate tensile strength of it is 190 MPa.

    Solution F = (0.7 190 Mpa) (1.8 25 mm2) = 18.8 kN

    Sheet-Metal Forming Manufacturing Processes


    2011 Su-Jin Kim GNU

    Punch press machine


    Punch press

    bending tool
    Sheet-Metal Forming Manufacturing Processes
    2011 Su-Jin Kim GNU

    http://www.youtube.com/watch?v=DvONyl-ncMo AMADA
    http://www.youtube.com/watch?v=vdqqm0Hi7nc LVD

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