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    Engineering Material Brick: Cee, Kuktem

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    Prateek Banerjee
    This document summarizes information about engineering bricks, including their manufacturing process, types, tests, and uses in construction. It discusses how bricks are made through material preparation, manufacturing, drying, and firing. Bricks are categorized based on their intended use and applications. Standard sizes and shapes are defined. Advantages of bricks such as durability and low maintenance are highlighted. Various brick arrangements and tools used in brickwork are illustrated.

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    Engineering Material Brick: Cee, Kuktem

    Uploaded by

    Prateek Banerjee
    204 views39 pages
    This document summarizes information about engineering bricks, including their manufacturing process, types, tests, and uses in construction. It discusses how bricks are made through material preparation, manufacturing, drying, and firing. Bricks are categorized based on their intended use and applications. Standard sizes and shapes are defined. Advantages of bricks such as durability and low maintenance are highlighted. Various brick arrangements and tools used in brickwork are illustrated.

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    Bricks

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    This document summarizes information about engineering bricks, including their manufacturing process, types, tests, and uses in construction. It discusses how bricks are made through material preparation, manufacturing, drying, and firing. Bricks are categorized based on their intended use and applications. Standard sizes and shapes are defined. Advantages of bricks such as durability and low maintenance are highlighted. Various brick arrangements and tools used in brickwork are illustrated.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    204 views39 pages

    Engineering Material Brick: Cee, Kuktem

    Uploaded by

    Prateek Banerjee
    This document summarizes information about engineering bricks, including their manufacturing process, types, tests, and uses in construction. It discusses how bricks are made through material preparation, manufacturing, drying, and firing. Bricks are categorized based on their intended use and applications. Standard sizes and shapes are defined. Advantages of bricks such as durability and low maintenance are highlighted. Various brick arrangements and tools used in brickwork are illustrated.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 39

    Engineering Material Brick

    CEE, KUKTEM

    Bricks
    Bricks will categorized with different used:
    load bearing wall Non-Load bearing wall Insulation wall Covering wall.

    Selection of bricks based on their using. Brick shape : 4 side geometric with length 2 x from width. The thickness is 2/3 of width Standard size of bricks is 215 x 102.5 x 65 mm Its can made from clay, sand & lime, cement mortar
    2

    Advantages of bricks : * Brick will not burn, buckle or melt. * Brick will not rot and allow Termites to invade. * Brick will not rust and corrode. * Brick will not dent. * Brick will not fade from the Sun's UV Rays. * Brick will not be damaged by high winds, rain or hail. * Brick will not require constant maintenance. * Brick will not devalue. * Brick will not limit your personal expression. * Brick will not limit your design options.

    Bricks
    Manufacture - 4 stages
    Material preparation Manufacturing drying Firing Preparation: material (clay) washed and grinding (fineness)
    Sample of grinding machine for clay

    Sample of crushing machine

    Brick
    Manufacturing : Clay will grinded with 15% of water. The clay will be pushed through the mould base on the shape. After that, Clay will cut to get a standard size of brick using wire. Sometimes, bricks will produced using big mould that clay will be press that using hydraulic machine (This method, clay will grind 10% of water) or without hydraulic press (with 30% of water)

    Batu Bata
    After bricks in form, identification or perforation to the bricks. Drying : Wet unit bricks will be drying in space or room with control temperature to make sure the bricks in complete dry.

    Brick was compile before bring to the kiln

    Batu Bata
    Firing : Dry bricks, was compile in kiln to firing process with 600oC (temperature). This is for burn the carbon and sulfur that have remain.After that, temperature will increase to 900oC to get a vetrification process. Normally, vitrification process occurred around 800oC. Bricks become hard/strong after vitrification process.

    Beehive Kiln

    Tunnel Kiln

    Bricks

    Bricks manufacturing process flow 8

    MATERIAL PREPARATION

    Manufacturing

    Manufacturing

    Setting

    Firing Process

    Packaging

    Brick
    Type of Bricks
    Clay Bricks Classified in 3 groups : normal brick, face brick, and engineering brick. Normal brick These are ordinary bricks which are not designed to provide good finished appearance or high strength. They are therefore in general and cheapest bricks available. Face brick - These are designed to give attractive appearance, hence they are free from imperfection such as cracks. Its produces in variety of color. Its no need plaster when used as wall. 15

    Batu Bata
    Engineering Brick These are design base on engineering characteristic. Its designed primarily for strength and durability. They are high density and well fired. Normally, its will be used as retaining wall, load bearing wall and sewerage.

    2 types of face brick 16

    Types of face brick

    Brick

    17

    Types of face brick

    Types of engineering brick

    Types of engineering brick

    Brick
    Jenis Brick
    Sand-lime brick : These are made by using mix of lime and sand that ratio is 1:8. Brick will curing in autoclave in 8 hours That curing will produced high compressive strength and more hard brick. These used for wall that will exposed in water with higher compressive strength Mortar brick: Made with mix of cement, sand and water. These will using steel or wood mould to form it. Normally, the design are not produce a good appearance and come out with rough surface. 21

    Brick
    Brick Test
    To control brick quality.

    Brick tests : Compressive strength, Water absorption, Ujian penentuan garam terlarut, Efflorescence test.
    Compressive strength test: These using compression machine with covered with two sheets of plywood. Water Absorption Test: Vacuum test or boiled the sample (brick) for 5 hours. Percentage of water absorption to dry weight of brick was calculated normally the range is 3 30% Ujian Garam terlarut: Chemical analysis 22

    Batu Bata
    Brick Test
    Efflorescence Test: To analyzed the efflorescence salt at the surface of brick. The sample will string by rubber except the bric surface. menganalisis garam terhablur di permukaan sampel. Iaitu dengan membungkus sampel kecuali satu permukaan terdedah. Telungkupkan kelalang berisi air suling ke permukaan selama 24 jam, kemudian alih kelalang dan biarkan permukaan kering sendiri dalam makmal selama beberapa hari. Kemudian periksa permukaan dan kira peratusan garam terperoi di permukaan. Tiada - tiada kelihatan garam

    Sedikit - sehingga 10% luas permukaan bata ditutupi garam.


    Sederhana - 10% -50% luas permukaan ditutupi oleh garam. Tinggi - lebih 50% luas permukaan ditutupi oleh garam. 23

    Brick
    Malaysian Standard for brick strength and water absorption

    24

    Brick Work
    Brick shape in brick work
    To produce the variety of arrangmenet or special purpose in brick work

    25

    Brick Work
    Brick shape in brick work

    Angle Brick

    26

    Brick Work
    Brick shape in brick work

    27

    Brick Work
    Brick arrangement in brick work

    28

    Brick work
    Brick arrangement in brick work

    29

    Brick arrangement in brick work

    Brick Work

    30

    Brick Work
    Brick arrangement in brick work

    31

    Brick work
    Brick arrangement in brickwork
    Some of the popular brick arrangement is: Brick edge Arrangement Brick head Arrangement American Arrangement English Arrangement Flemish Arrangement

    American Arrangment

    32

    Kerja Bata
    Tools that as used in brick work

    33

    Brick Work
    Brick laying
    Material that was used in mortar (mix of cement or lime with sand or both Ratio; binder : sand = 1:3 Thickness or mortar normally in range 6.5mm - 9mm

    34

    Brick Work
    Brick lying finishing: Normally, brick lying will followed by brick lying finishing. The objective is to get good appearance or good finishing to brick lying joint. It can be make slowly without fully complete or after it complete

    Mortar lebihan dikeruk & di buang sedalam 15mm

    Mortar dikemaskan

    35

    Brick Work
    Plastering
    These have been done after brick lying finishing. The purpose is to get a smooth surface and uniformity in color. The wall should scratch to get a rough surface that will easy when plastering work Materials that was used : lime, cement Portland, gypsum Plastering work should be in two layers, which one base layer and finishing layer. Base layer ; cement :Lime : sand = 1:2:8-9 @ 1:1: 56 @ cement : sand = 1:3 @ gysum : sand = 1:1-3 @ gypsum : lime : sand = 1:3:7-9 Finishing layer; lime : gypsum = 1: 0.25 - 0.5 36

    Photo advantages of brick

    Walk way

    Decorative of brick work

    37

    Photo advantages of brick

    38

    The End

    39

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