Igc PR B Corrosion

SECTION-VIII
REQUEST FOR QUOTATION (RFQ)

(TECHNICAL PART)
TECHNICAL SPECIFICATION & SCOPE OF SUPPLY FOR VALVES
PROJECT: GSU/GPU MODIFICATION JOBS OF

M/s GAIL ( INDIA ) LIMITED
AT PATA, DISTT. AURAIYA ( U.P. )
4288-MPTS-6302
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PROJECTS & DEVELOPMENT INDIA LTD
DOCUMENT NO SHEET 1 OF 16
TECHNICAL SPECIFICATIONS AND NOTES FOR ENQUIRY OF VALVES
PROJECT:
GSU & GPU MODIFICATION JOBS OF M/s GAIL ( INDIA ) LIMITED AT PATA , AURAIYA ( U.P )
1 0 P REV
25.07.06 30.06.06 24.06.06 REV DATE 30.06.06 EFF DATE
CLIENTS COMMENTS ADDED & ISSUED FOR ENQUIRY ISSUED FOR DRAFT ENQUIRY ISSUED FOR REVIEW & COMMENTS PURPOSE
VRIND VRIND VRIND PREPD
AT AT AT REVWD
AT BP APPD
FORM NO: 02-0000-0021F1 REV0
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E:\pnmp36e\GAIL_GSU_GPU_PATA\PROCUREMENT_DOC\ENQ_4288_6701_VALVES\FINAL_ENQ_6701_VALVES_LATEST\4288 _ TECH._ SPECN AND NOTES _ ENQ OF VALVES_REV_1_25.07.06.doc

GSU & GPU MODIFICATION JOBS OF M/s GAIL ( INDIA ) LTD. , PATA , AURAIYA ( U.P )
4288-MPTS-6302 DOCUMENT NO SHEET 2 OF 16
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CONTENTS
SECTION Cl. No 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 GENERAL
DESCRIPTION
SHEET NO. 4 4 5 5 9 10 11 8 13 13 14 14 15 15
GENERAL INSTRUCTIONS FOR BIDDING PURPOSE ONLY MATERIAL DESIGN AND CONSTRUCTION OPERATION TESTING INSPECTION RADIOGRAPHY OF CAST VALVES IBR CERTIFICATION DOCUMENTATION MARKING & PRESERVATION PACKING AND DISPATCH GUARANTEE BY-PASS PIPING ARRANGEMENT
FORM NO: 02-0000-0021F2 REV1
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LIST OF ATTACHMENTS
SL. No. 1 Document / Drawing No. 4288-PNMP-DD-6701REV- 0 4288-6701 ANNEXURE-I DESCRIPTION General Specification of Valve Data Sheet for Gate, Globe & Check Valves. Price Schedule for Supply of Valves ( GATE, GLOBE & CHECK Valves ) for Indian Bidders against SECTION VI of Tender/ENQ Documents Price Schedule for Supply of Valves ( GATE, GLOBE & CHECK Valves ) for Foreign Bidders against SECTION VI of Tender/ENQ Documents No. of Sheets
13
4288-6701 ANNEXURE-II
FORM NO: 02-0000-0021F2 REV1
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1.0 1.1
GENERAL Scope: This specification defines the responsibility of the supplier and covers supplementary requirements relating to manufacturing, fabrication, inspection, testing, painting, packing and dispatch etc. This specification shall be read in conjunction with code and enquiry documents. The vendor must contact PDIL for clarification. As a general rule the most stringent requirement shall govern and PDILs option shall be binding. Vendor shall supply valves in accordance with the valve specification sheets along with auxiliaries, if any, such as gear operator, bypasses, drains etc. wherever specified in the specification sheets, subject notes and all other enclosures of the ENQ. documents. Vendor shall quote in strict accordance with the valve data / specification sheet subject technical specification & notes and all other enclosures of the ENQ. documents. All the standards referred shall be of latest edition. In case of conflict between different specification and general condition of supply, the vendor shall contact PDIL for any clarifications/confirmation; otherwise it shall be assumed that all clauses are clear to the vendors. The quantities mentioned are tentative, may vary + 25% and will be decided at the time of placement of order. The quantity of individual item may vary more than 100%. The price shall be firm for these variations. Sub-orders of castings/forgings shall be placed on foundries approved by PDIL inspection department for Indian vendors. GENERAL INSTRUCTIONS FOR BIDDING PURPOSE ONLY Each sheet of technical specification & notes for supply and valve data sheet /specification sheet shall be duly signed and stamped by competent authority and shall be enclosed along with offer without which the offer shall be considered incomplete and rejected without any reference. The price shall be quoted on the zerox copy of the same sheet of the Bill of Material attached with the enquiry specification and any deviation from the required specification shall be marked therein. Prices typed on other format shall not be considered for evaluation and rejected without any reference. Any deviations from the clause stipulated here, in the code and other enquiry documents shall be clearly mentioned in a separate Deviation List with proper ref. no. In the absence of any such indications, it shall be assumed that the offer
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1.2
1.3
1.4 1.5
1.6
1.7 2.0 2.1
2.2
2.3
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complies with all the requirements in totality and such assumptions shall be strictly binding on the supplier.
2.4
All testing charges shall be included in individual prices of the items. If third party inspection charges are not indicated, it shall be assumed that it is included in the offer. If third party inspection charges are extra, it shall be indicated as percentage basis of individual item. In no case third party inspection charges shall be indicated as lump-sum amount. MATERIALS Copper and copper alloys are not permitted for construction of any parts of the valves. This is to be specifically confirmed by the vendor in the offer. All materials, whatsoever, required to complete the supply shall be procured by the supplier and all such materials shall be covered with due identifiable material test certificates. DESIGN AND CONSTRUCTION Valve shall be designed, manufactured, tested, inspected and marked as per the manufacturer standards, design codes and standards (latest editions) Indicated in the respective valve specification sheets. Any conflict between the requisition, enclosures, specification sheets and referred standard codes shall be brought to the notice of the purchaser for clarifications, but generally, specification sheets and enclosures of the requisition including subject notes shall govern. After issue of the purchase requisition (PR)/P.O, no deviation to specification/ standards shall be permitted through vendor drawing approval. Approval of drawings shall be valid only for design/ constructional features. All flanged valves shall-have flanges integral (except forged valves) with the valve body. Flange face finish shall be normally specified in the valve specification sheet as serrated finish, 125 AARH etc. The interpretation for range of face finish shall be as follows: Stock Finish Serrated Finish / Smooth Finish / 125 AARH 1000 in AARH max. Serrations with 125 to 250 in AARH Extra Smooth Finish / 63 AARH 32 to 63 in AARH
3.0 3.1
3.2
4.0 4.1
4.2
4.3
For all weld end valves with bevel end the contour of bevel shall be as per ASME B16.25.
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4.4
For flanged valves with Ring Joint flanges the hardness shall be as follows:
Flange Material Carbon Steel 1 % Cr to 5 % Cr Type 304,316,321,347 Type 304L, 316L 4.5
Min. Hardness of Groove (BHN) 140 150 160 140
Following requirements for check valves shall be met over and above the valve spec sheet requirements:
4.5.1 Unless specified otherwise in the data sheet all check valves 3 & above (except in 900#, I500# & 2500# rating) shall have a drain boss at location "G" (Refer Fig no. 1of ASME B16.34). A tapped drain hole with plug shall be provided as per ASME B16.34. Threads shall be as per ASME B1.20.1 (Taper) NPT. 4.5.2 Wherever check valve disc assembly is supported from the cover of the check valves the following shall be ascertained. i) ii) Positive location / positioning of cover must be provided to ensure correct alignment of the valve disc. Hinge pin design must permit accurate alignment of the disc and valve seat.
4.5.3 For heavy check valves, provisions shall be available for lifting by way of lugs, eye bolts and other such standard devices. 4.6 If an overlay weld deposit is used for the body seat ring seating surface, the corrosion resistance of the seat ring base material shall be at least equal to the corrosion resistance of the material of the shell. Following bypass requirement shall be met.
4.7
4.7.1 Bypass requirement for gate valve is indicated in the respective data sheets. As a rule, the following shall be followed. ANSI 150 Class ANSI 300 Class ANSI 600 Class ANSI 900 Class ANSI 1500 Class
FORM NO: 02-0000-0021F2 REV1
On On On On On
sizes sizes sizes sizes sizes
26" and above 16" and above 6" and above 4" and above 4" and above
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ANSI 2500 Class
On sizes 3" and above
4.7.2 The by pass piping arrangement shall be such that clearance between main valve body and by-pass assembly shall be the minimum possible for layout reasons. Vendor shall follow the sketch given in clause 14.0 4.7.3 By-pass valve shall be a globe valve. The sizes shall be as under: On main valve 4 On main valve > 4 but < 10 On main valve 10 : or more : or more : 1 or more
4.7.4 Vendor shall supply the by-pass valve duly tested and fitted to the main valve. Valves with by-pass shall have the direction of flow marked on the main valve. By pass attachment to the main valve body shall not be screwed. All fillet welds for by pass installation shall be 100% examined by DP/MP test. 4.8 4.9 4.10 4.11 Valve body /bonnet shall be forged / cast as specified. Forgings are acceptable in place of casting but not vice-versa. Material of construction of yoke shall be minimum equivalent to body /bonnet material. Stem shall be forged or machined from forged /rolled bar. No casting is permitted. However integral stem of cast stainless steel ball valve is acceptable. Stelling / hard facing by deposition shall be minimum 1.6 mm renewable seat ring shall be seat welded. For all austenitic stainless steel valves Inter Granular Corrosion (IGC) test shall be conducted as per following: all
4.12
4.12.1 ASTM A262 Practice "B" with acceptance criteria of "60 mils/year (max.)" for materials - forged, rolled, wrought and casting.
Or ASTM A262 practices "E" with acceptance criteria of No cracks as observed from 20X magnification for all materials other than castings. Microscopic structures to be observed from 250 X magnification in addition. 4.12.2 When specifically asked for in the Enquiry documents for high temperature application of some grades of austenitic stainless steel (e.g. SS309, 310, 316, 316H etc.)ASTM A262 Practice "C" with acceptance criteria of 15 mils/year (max) shall be conducted. 4.12.3 For the IGC test as described in Clauses 4.12.1 & 4.12.2, two sets of samples shall be drawn from each solution annealing lot. One set shall correspond to the highest Carbon content and the other to the highest pressure rating. When testing
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is conducted as per practice "E", photograph of the microscopic structure shall be submitted for record. 4.13 All types of 321 or 347 stainless steel valves shall be in a stabilised heat treated condition. Stabilising heat treatment shall be carried out subsequent to the normal solution annealing. Soaking temperature and holding time for stabilizing heat treatment shall be 900C and 4 hours respectively. Spiral wound bonnet gaskets are to be provided with inner/outer ring except when capsulated gaskets type body-bonnet joints are employed, Outer ring may be avoided in case of non-circular spiral wound gasket used in 150# valve provided the outermost layer of spiral touches the bolts ascertaining the centring. Ball/ Plug/ Butterfly Valves:
4.14
4.15
4.15.1 As per qualification, fire safe test as per API 607 / API6FA / BS6755 Part II shall be carried out on soft seated ball, plug & butterfly valves and also on lubricated plug valves. The test shall be witnessed and certified by a third party inspection agency like Lloyds, BVIS, DNV or PDIL. The vendor has to submit test certificate for the particular design of the valve offered. 4.15.2 Each valve shall be supplied with a lever/wrench except for gear operated/motor operated valves. 4.15.3 Soft-seated ball, plug & butterfly valve shall be supplied with antistatic device. 4.15.4 Soft seated BW/SW end ball valves shall have a 100 mm long seamless pipe nipple welded to each end of the valve. Nipples are to be welded prior to assembling Teflon seal/seats. Specifications of the nipples shall be as indicated in the ENQ. documents 4.1.5 The face to face dimensions of all ball valves shall be same as those of gate valves of the corresponding ANSI class (except 10 onwards in class 150 where the face to face dimensions shall be as per API 6D long patterns).
4.16.6 The ball of ball valve shall not protrude outside the end flanges of valve. 4.16.7 Ball valves shall be of floating ball /trunion mounted type as per following: 150# 300# 600# & above 8 & below 10 & above 4 & below 6 & above 1.5 & below 2 & above Floating valve Trunion mounted. Floating valve Trunion mounted. Floating valve Trunion mounted.
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4.16.8 Unless otherwise specified in the data sheets, bore of all reduced bore ball valves shall be limited to one size lower than the nominal bore. 4.17 The MOVs are to be installed in an open area and the actuators shall be suitable for all weather conditions. The testing of complete assemblies of MOVs along with the actuators shall be done by the supplier at his Works. Torque details for MOVs shall be furnished by the bidder / supplier in the suitable format approved by consultant.
5.0 5.1
OPERATION Generally the valves are hand or lever operated. Gear operation shall be provided as under: Valve Type Gate valve and Diaphragm valve Class 150 Class 300 Class 600 Class 900 Class 1500 Class 2500 Class 900 Class 1500 Class 2500 Class 150 Class 300 Class 600 Class 900 Class 1500 Class 150 ,300 Class Size Requiring Gear Operator 14 and larger 14 and larger 12 and larger 6 and larger 3 and larger 3 and larger 6 and larger 3 and larger 3 and larger 6 and larger 6 and larger 4 and larger 3 and larger 3 and larger 6 and larger
Globe valve
Ball valve /Plug valve (Other than pressure balance plug valve)
Butterfly valve
For sizes lower than these ranges, hand wheel/lever/ wrench shall be provided. For pressure balance plug valves manufacturer's recommendation shall be acceptable provided the requirements specified in clause 5.6 are met. 5.2 Gear operator shall be as under, with position indicators for open/close positions and with limit, stops. (Limit stops are not applicable for gate and globe valve)
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For Gate /Globe/ Diaphragm valves For Ball /Plug/Butterfly valves 5.3 5.4 5.5 5.6
Totally enclosed bevel gear in grease case with grease nipples/plugs. Totally enclosed helical worm or combination of helical ,worm and spur gear in grease case with grease nipples/plugs
Where gear operator is not called for as per Clause 5.1 but vendor recommends a gear operator, he shall highlight such case(s). Gear operator shall be so designed as to operate effectively with the differential pressure across the closed valve equal to the cold non-shock pressure rating. Ball plug and butterfly valves, even with wrench or lever operators shall have "Open" position indicators with limit stops. Hand wheel diameter shall not exceed 750 mm and lever length shall not exceed 500 mm on either side. Effort to operate shall not exceed 35 kg at hand wheel periphery. However failing to meet the above requirement, vendor shall offer gear operated valve and quote as per clause 5.3.
6.0 6.1
TESTING C.S. Butterfly valves to AWWA C-504 shall be designed and tested according to: I) Maximum shut-off pressure : 6 kg/cm2g at 70oC II) III) Tests are to be conducted as specified under sec. 4.3 and 12 of AWWA C-504 and records of these tests are to be submitted. Type of installation in plant.
6.2
All valves castings shall be of radiographic quality, the castings of following valves shall be subjected to radiography to the following extent: Material C.S. /LT C.S./A.S./S.S. -- do -Pressure rating (lbs.) 150 lbs > 26 300 lbs > 18 > 600 lbs - all sizes Extent of radiography (min. 1 valve) 100 % valves -- do --- do --
Butt welded ends of valves of all ratings shall be 100% radiographed. Radiography films shall be supplied along with delivery of valves. 6.3 Stellited valves shall be subjected to 100% D.P. test of stellite facing and 10% hardness test for the hard facing.
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7.0 7.1
INSPECTION Inspection authority means PDIL /Owner / the Inspection Agencies approved by the Owner/PDIL. Approved inspection agencies in addition to PDIL/Owner are M/s Lloyds/TUV/BVIS/Japan Inspection Agency etc. for overseas vendors for both IBR & Non-IBR items. However PDIL will be inspection agency for IBR & Non-IBR items & Chief Inspector of Boilers for IBR items for Indian vendors. Valves meant for steam service are marked IBR in piping bill of materials. These valves shall be tested in accordance with the requirements of IBR and certified in form IIIC by authorized inspection agency for the steam conditions as per data sheets. The inspecting authority shall be provided free access at all reasonable time to those parts of suppliers work engaged in production and testing of materials ordered. The inspecting authority shall have the right to select random samples for check test and reject materials, if samples furnished as above and tested as per the specifications fail to meet the requirement specified. Quality assurance plan shall be approved by concerned PDIL inspection department before starting of assembly & testing of valves. All valves shall be inspected during various stages of manufacturing starting from identification of raw materials to completion. Valves shall be considered acceptable for dispatch only after final certificate of acceptance is issued by the inspector. The various stages of inspection of valves include inspection of valve casting, forging, spindle and trim materials received from sub-supplier by co-relating test certificates and check analysis wherever required. Parts assembled in valves such as bonnet, wedge, seats, gland packing etc. shall be inspected prior to assembly of valves for workmanship and long life. After the assembly of valves, the hydrotest with water or air test for body & seat shall be carried out for each valve as per specified standard and test pressures. Finally all valves are to be cleaned, dried and painted only after final acceptance certificate is issued by inspector. The vendors who are having ISO 9001 certification shall not be relaxed for any of the stages of inspection mentioned above. They may give 15 days notice to the concerned inspector for every stage of inspection so that their production schedule is not affected.
7.2
7.3
7.4
7.5 7.6
7.7
Testing performed in the presence of the purchasers representatives shall not relieve the supplier of their own responsibilities and guarantees and any other contractual obligations. RADIOGRAPHY OF CAST VALVES
8.0
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8.1
Valves Castings shall undergo radiographic examination as specified below. However, for sizes 24 & below in 150# and 16 & below in 300#, radiography percentage specifically mentioned in individual valve material spec. sheet shall govern.
Material All
Rating 150#
Sizes Range 24 and above 26 & above
Radiography Nil 100% Nil 100% 100%
300#
16 & below 18 & above
600# & above
All sizes
No radiography is required for valves of sizes 26 in cooling water service (A3A) Radiography specified as random 10% or 20% etc. in the respective valve data sheet implies 10% or 20% etc of number of valves ordered against each item number with a minimum of one valve against each item. 8.2 Radiography procedure, areas of casting to be radiographed shall be as per ASME B16.34 and acceptance criteria shall be as per ASME B16.34 Annexure-B. However for areas of casting to be radiographed for types of valves not covered in ASME B16.34, vendor shall enclose details of areas to be radiographed in line with ASME B 16.34. For random radiography wherever specified in individual data sheets, the sampling shall be as per size of the quantity ordered for each foundry. Radiography wherever specified in the data sheets or as per clause 8.1 shall be done by Gamma Rays to get the required sensitivity. over and above the stipulations laid down in clause 8.1, 8.2, 8.3& 8.4 all valve castings when sourced indigenously shall only be procured from foundries approved by Consultant. A list of such foundries is available with Consultant regional inspection office.
8.3 8.4 8.5
9.0 9.1
IBR CERTIFICATION For valves described IBR valves shall be in accordance with the latest IBR (Indian Boiler Regulation) including the requirements specified in the specifications.
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9.2
For SW/BW end carbon steel valves under the chemical composition shall conform to the following: Carbon (Max.) : 25% Others (S, P, Mn) : As per IBR regulations. The above composition is not valid for non-IBR valves. Valves coming under the purview of IBR (Indian Boiler Regulation) shall each be individually accompanied by IBR certificate original in form III-C duly approved by IBR authority /local authority empowered by the central Boiler Board of India. Photocopy of original certificates duly attested by the local boiler inspector where the supplier is located is the minimum requirement for acceptance. All IBR valves shall be painted red in bodybonnet / bodycover joint. DOCUMENTATION The manufacturer shall submit the following with the offer: i. ii. Complete descriptive and illustrative catalogue/literature. Detailed cross section drawing with pacts / material lists, weight etc. the ball valves, plug valves, butterfly valves, diaphragm valves and valves to manufacturers standard. Drawings for valves with accessories like gear operator, hydraulic /pneumatic operator, motor, extension bound; extended stems with stands, bypass etc. giving major dimensions. One copy of the valve specification sheet signed as Accepted by the manufacturer with all deviations marked clearly. If the valve is regretted or has no deviations the manufacturer shall write clearly on valve specification sheet as REGRET or NO DEVIATION For subject notes if there is any deviation, the same shall be listed clause wise. Even clauses which are acceptable shall be categorically confirmed as accepted. On failure to submit documents as specified in from points (i) to (vi) the offer is likely to be rejected.
9.3
9.4 10.0 10.1
iii.
iv. v.
vi.
vii.
10.2
Six copies of sectional assembly drawings within 3 weeks of receipt of L.O.I. incorporating manufacturing, testing Std, valve dimensions, part list including material specification, Tag. No., Purchase Order No. etc. for purchasers approval before starting manufacturing. The valve shall be manufactured as per
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delivery schedule on the basis of drawings approved by the purchaser within 4 weeks 10.3 The manufacturer shall submit the following drawings and documents in 8 copies each along with the supply of material. In addition 4 copies shall be sent to PDIL. I) II) III) IV) Material test certificates for body and trim materials. (In this, supplier must indicate clearly chemical composition and physical properties). Hydraulic test certificate. Manufacturers guarantee certificate. Approved sectional drawings of the valves showing complete dimensions with part number and description for easy identification along with the material of construction etc. I.B.R certificate in Form IIIC duly signed by the inspecting authorities for valves meant for steam service. Inspection and test certificates for Non-IBR items signed by inspecting authority.
V) VI) 10.4
Manufacturer is required to keep proper records of all the certificates such as foundries/forged shop certificates and the check analysis carried out for raw materials. MARKING AND PRESERVATION Valve marking, symbols abbreviations etc. shall be in accordance with MSS-SP 25 or ANSI B 16.34 or API 6D Sec.7 or the standard referred in specification sheet as applicable. For valves with butt-welding ends, Schedule number is also to be marked. In addition tag no. shall be marked on all the valves. Paint or ink marking shall not contain any harmful metal or metal salt such as zinc, lead or copper which cause corrosive attack on heating. Carbon steel /Alloy steel valves shall be painted with one coat of inorganic zinc silicate (minimum DFT 65 to 75 microns).
11.0 11.1
11.2 11.3
12.0 12.1 12.2
PACKING AND DISPATCH All valves when offered for inspection or when prepared for dispatch to the site shall be free of sand, rust, scale, swarf or any other harmful material. Flanged and B.W. ends of all valves shall be protected by means of metal/wooden plates or caps securely fastened to the valve. A joint composed of plastic, rubber and other non-absorbent material shall be placed between the flanges and the plates. Plastic caps are acceptable for small bore valves.
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12.3 12.4 12.5 12.6 12.7
Threaded or exposed machined parts shall be uniformly coated with suitable rust preventive. Un-machined exterior surface shall be painted with one coat of black or grey finish. However stainless steel valves shall not be painted. Valves shall be painted only after inspection is complete in all respects. Valves shall be packed for dispatch in such a way as to minimize the possibility of damage during transit. All valves shall be suitably boxed before dispatch. Valves shall be dispatched with packing installed. Hand wheels of valves of size 4 and smaller shall be attached to them. In larger sizes, hand wheels shall be removed and wired to the valves. The packing case shall be marked with purchase order no. and shall include complete packing list of all the items contained in the case. GUARANTEE All valves shall be guaranteed against poor workmanship and defective material as per the Warranties and Guaranties clauses mentioned in the commercial terms and conditions of ITB.
12.8
13.0 13.1
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14.0
BY-PASS PIPING ARRANGEMENT
NOTES 1. 2. 3. 4. 6. 7. The orientation & location of hand wheel of bevel gear operator & the bypass arrangement shall be strictly as per this sketch. The bypass pipe ends shall be socket/butt welded to the body of the main valve. The bypass arrangement shall be properly clamped to & supported by the body of the main valve. Basic design of bypass shall be to MSS-SP-45 & ASME B16.34. This sketch is applicable for both BGO & Non-BGO Valves. Vendor shall furnish dimension L1 to L8
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4288-PNMP-DD-6701
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PROJECTS & DEVELOPMENT INDIA LTD
DOCUMENT NO SHEET 1 OF 13
GENERAL SPECIFICATIONS VALVE DATA SHEET

FOR GATE , GLOBE & CHECK VALVES
PROJECT: GSU/ & GPU MODIFICATION JOBS OF M/s GAIL ( INDIA ) LIMITED AT PATA, AURAIYA ( U.P )
0 P REV
30.06.2006 24.06.2006 REV DATE
30.06.2006 EFF DATE
ISSUED FOR DRAFT ENQUIRY ISSUED FOR REVIEW & COMMENTS PURPOSE
VRIND VRIND PREPD
AT AT REVWD
BP APPD
FORM NO: 02-0000-0021F1 REV2
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E:\pnmp36e\GAIL_GSU_GPU_PATA\PROCUREMENT_DOC\ENQ_4288_6701_VALVES\FINAL_ENQ_6701_VALVES_LATEST\4288 -PNMP-DD_6701_REV_0_VALVE DATA SHEET_COVER.doc
GENERAL SPECIFICATION
VALVE DATA SHEET CHECK VALVE SPECIFICATION
Valve Tag No. : Standard : Size Range: 53088 BS 5352( STD BORE ) 0.5 to 1.5
CONSTRUCTION
4288-PNMP-DD-6701 Doc. No. Page 1 of 12 Manufacturers Offer
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Piping Class: A1N Rating: 800# Ends: SW 3000 # to B16.11

MATERIAL
Standard: Mfgrs Cat/Fig: Rating:

CONSTRUCTION
Ends:
MATERIAL
VALVE DESCRIPTION
BODY FORGED ASTM A182 GR F316L COVER BOLTED ASTM A182 GR F316L PISTON ASTM A182 GR F316L BODY SEAT RING NON-RENEWABLE ASTM A182 GR F316L DISC HINGE HINGE/PIN COVER STUD BOLT ASTM A193 GR B7 COVER NUT ASTM A194 GR 2H COVER GASKET SPR. WND. SS 316L-CA FIL BYPASSES TYPE LIFT CHECK TYPE Requirement of Gear Refer technical specification & notes for enq. of Valves. Operator & Radiography Special Service Conditions MAX TEMP. 455 C WASHER, NUT,PIN Others Hydrostatic Test pressure BODY : 3000 Psi SEAT: 1760 Psi Test Pressure with AIR NOTES: 1. This valve Spec. sheet shall be read in conjunction with technical notes for valves. 2. Bidder shall clearly write all/any deviation against each part/ material of valve in the space provided for, Wherever bidder agrees with consultants spec bidder shall indicate AGREED. 3. No cutting /overwriting by bidder on consultants spec is allowed. 4. Testing shall be as per BS 6755 ( PART-I )
SIGNATURE & SEAL OF MANUFACTURER
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Valve Tag no. : Standard : Size Range: 53388 BS 1868 2 to 24
CONSTRUCTION
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Piping Class: A1N Standard: Rating: 150# Mfgrs Cat/Fig: Ends: FLGD. TO B16.5 RF 125AARH Rating:
MATERIAL CONSTRUCTION
Ends:
MATERIAL
VALVE DESCRIPTION
BODY CAST ASTM A351 GR CF3M COVER BOLTED ASTM A351 GR CF3M DISC SS 316L BODY SEAT RING NON-RENEWABLE SS 316L DISC HINGE SS 316L HINGE/PIN SS 316L( NO CASTING) COVER STUD BOLT ASTM A193 GR B7 COVER NUT ASTM A194 GR2H COVER GASKET SPR. WND. SS 316L- CA FIL BYPASSES NON-SLAMING ACTION YES, FOR SIZES 16 TYPE SWING CHECK TYPE Requirement of Gear Refer technical specification & notes for enq. of Valves Operator & Radiography Special Service Conditions MAX TEMP 455 C WASHER, NUT,PIN SS 316L( NO CASTING) OTHERS Hydrostatic Test pressure BODY : 425 psi SEAT: 305psi Test Pressure with AIR NOTES: 1. This valve Spec. sheet shall be read in conjunction with technical notes for valves. 2. Bidder shall clearly write all/any deviation against each part/ material of valve in the space provided for. Wherever bidder agrees with consultants spec bidder shall indicate AGREED. 3. No cutting /overwriting by bidder on consultants spec is allowed. 4. Testing shall be as per BS 6755 ( PART-I ) 5. 10% of valve castings shall undergo radiographic examination. 6. ALL castings shall be solution heat treated. 7. Weld repair, if any shall be carried out before solution heat treatment
Valve Tag no. : Standard : Size Range: 53076 BS 5352( STD BORE ) 0.5 to 1.5
CONSTRUCTION
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Piping Class: D1N Rating: 800# Ends: SW 3000 # to B16.11

MATERIAL

CONSTRUCTION
Ends:
MATERIAL
VALVE DESCRIPTION
BODY FORGED ASTM A182 GR F316L COVER BOLTED ASTM A182 GR F316L PISTON STELLITED BODY SEAT RING NON-RENEWABLE STELLITED DISC HINGE HINGE/PIN COVER STUD BOLT ASTM A193 GR B7 COVER NUT ASTM A194 GR2H COVER GASKET SPR. WND. SS 316L- CA FIL BYPASSES TYPE LIFT CHECK TYPE Requirement of Gear Refer technical specification & notes for enq. of Valves. Operator & Radiography Special Service Conditions MAX TEMP 400 C RICH AMINE WASHER, NUT,PIN OTHERS Hydrostatic Test pressure BODY : 3000 psi SEAT: 1760 psi Test Pressure with AIR NOTES: 1. This valve Spec. sheet shall be read in conjunction with technical notes for valves. 2. Bidder shall clearly write all/any deviation against each part/ material of valve in the space provided for. Wherever bidder agrees with consultants spec bidder shall indicate AGREED. 3. No cutting /overwriting by bidder on consultants spec is allowed. 4. Testing shall be as per BS 6755 ( PART-I ) SIGNATURE & SEAL OF MANUFACTURER
Valve Tag no. : 53588 Standard : BS 1868 Size Range: 2 to 24
VALVE DESCRIPTION CONSTRUCTION
0 Rev
Piping Class: D1N Rating: 600# Ends: FLGD. to B16.5 RF 125 AARH
MATERIAL

CONSTRUCTION
Ends:
MATERIAL
BODY CAST ASTM A 351 GR CF3M COVER BOLTED ASTM A 351 GR CF3M DISC STELLITED BODY SEAT RING NON-RENEWABLE STELLITED DISC HINGE SS 316L HINGE/PIN SS 316L (NO CASTING) COVER STUD BOLT ASTM A193 GR B7 COVER NUT ASTM A194 GR2H COVER GASKET SPR. WND. SS 316L- CA FIL BYPASSES NON-SLAMING ACTION YES, FOR SIZES 16 TYPE SWING CHECK TYPE Requirement of Gear Refer technical specification & notes for enq. of Valves Operator & Radiography Special Service Conditions MAX TEMP 400 C : RICH AMINE WASHER, NUT,PIN OTHERS Hydrostatic Test pressure BODY : 2175 psi SEAT: 1600 psi Test Pressure with AIR NOTES: 1. This valve Spec. sheet shall be read in conjunction with technical notes for valves. 2. Bidder shall clearly write all/any deviation against each part/ material of valve in the space provided for. Wherever bidder agrees with consultants spec bidder shall indicate AGREED. 3. No cutting /overwriting by bidder on consultants spec is allowed. 4. Testing shall be as per BS 6755 ( PART-I ) 5. ALL castings shall be solution heat treated. 6. Weld repair, if any shall be carried out before solution heat treatment
VALVE DATA SHEET GATE VALVE SPECIFICATION
Valve Tag no. : Standard : Size Range:
BODY BONNET STEM WEDGE DISC BODY SEAT RING STEM PACKING
0 Rev
51088 API 602 0.5 to 1.5

CONSTRUCTION FORGED BOLTED RISING SOLID NON-RENEWABLE Renewable with valve open on stream NON RISING

MATERIAL ASTM A182 GR F316L ASTM A182 GR F316L SS 316L(NO CASTING) ASTM A182 GR F316L ASTM A182 GR F316L Graphited asbestos with sacrificial inhib. & INCONEL wire reinforcement Malleable Iron /Cast Steel/Fab. Steel /Duct. iron ASTM A193 GR B7 ASTM A194 GR2H SPR. WND. SS 316L- CA FIL Refer technical specification & notes for enq. of Valves

CONSTRUCTION
Ends:
MATERIAL
VALVE DESCRIPTION
HAND WHEEL BONNET BOLTS BONNET NUTS BONNET GASKET Requirement of Gear Operator & Radiography Special Service Conditions MAX TEMP 455 C Back Seat and Shoulder INTEGRAL Others O.S &Y Hydrostatic Test pressure BODY : 3000 psi SEAT: 1760 psi Test Pressure with AIR 80 psi NOTES: 1. This valve Spec. sheet shall be read in conjunction with technical notes for valves. 2. Bidder shall clearly write all/any deviation against each part/ material of valve in the space provided for. Wherever bidder agrees with consultants spec bidder shall indicate AGREED. 3. No cutting /overwriting by bidder on consultants spec is allowed. 4. Testing shall be as per API 598.
Valve Tag No. : 51366 Standard : API 600 Size Range: 2 to 24 VALVE DESCRIPTION BODY BONNET STEM WEDGE DISC BODY SEAT RING STEM PACKING Piping Class: A1N Rating: 150# Ends: FLGD. To B16.5 RF 125AARH CONSTRUCTION MATERIAL CAST ASTM A 351 GR. CF3M BOLTED ASTM A 351 GR. CF3M RISING SS 316L(NO CASTING) FLEXIBLE 316L NON-RENEWABLE 316L Renewable with valve Graphited asbestos with sacrificial inhib. & INCONEL open on stream wire reinforcement NON RISING Malleable Iron /Cast Steel/ Fab. Steel /Duct. iron ASTM A193 GR B7 ASTM A194 GR 2H SPR. WND. SS 316L- CA FIL Refer technical specification & notes for enq. of Valves
4288-PNMP-DD-6701 Doc. No. Page 6 of 12

Manufacturers Offer
0 Rev

CONSTRUCTION
Ends:
MATERIAL
HAND WHEEL BONNET BOLTS BONNET NUTS BONNET GASKET Requirement of Gear Operator & Radiography Special Service Conditions MAX TEMP 455 C Back Seat and Shoulder Others O.S &Y Hydrostatic Test pressure BODY : 425 psi SEAT: 305 psi Test Pressure with AIR 80 psi NOTES: 1. This valve Spec. sheet shall be read in conjunction with technical notes for valves. 2. Bidder shall clearly write all/any deviation against each part/ material of valve in the space provided for. Wherever bidder agrees with consultants spec bidder shall indicate AGREED. 3. No cutting /overwriting by bidder on consultants spec is allowed. 4. Testing shall be as per API 598. & Weld repair, if any shall be carried out before solution heat treatment. 5. 10% of valve castings shall undergo radiographic examination. 6. All castings shall be solution heat treated.
BODY BONNET STEM DISC BODY SEAT RING STEM PACKING
0 Rev
51076 API 602 0.5 to 1.5

CONSTRUCTION FORGED BOLTED RISING SOLID RENEWABLE Renewable with valve open on stream NON RISING

MATERIAL ASTM A182 GR F316L ASTM A182 GR F316L SS 316L(NO CASTING) STELLITED STELLITED Graphited asbestos with sacrificial inhib. & INCONEL wire reinforcement Malleable Iron /Cast Steel/Fab. Steel /Duct. iron ASTM A193 GR B7 ASTM A194 GR 2H SPR. WND. SS 316L-CA FIL Refer technical specification & notes for enq. of Valves

CONSTRUCTION
Ends:
MATERIAL
VALVE DESCRIPTION
HAND WHEEL BONNET BOLTS BONNET NUTS BONNET GASKET Requirement of Gear Operator & Radiography Special Service Conditions MAX TEMP 400 C ; RICH AMINE Back Seat and Shoulder INTEGRAL Others O.S &Y Hydrostatic Test pressure BODY : 3000 psi SEAT: 1760 psi Test Pressure with AIR 80 psi NOTES: 1. This valve Spec. sheet shall be read in conjunction with technical notes for valves. 2. Bidder shall clearly write all/any deviation against each part/ material of valve in the space provided for, Wherever bidder agrees with consultants spec bidder shall indicate AGREED. 3. No cutting /overwriting by bidder on consultants spec is allowed. 4. Testing shall be as per API 598.
Valve Tag No. : 51588 Standard : API 600 Size Range: 2 to 24 VALVE DESCRIPTION BODY BONNET STEM WEDGE DISC BODY SEAT RING STEM PACKING Piping Class: D1N Rating: 600# Ends: FLGD. To B16.5 RF 125AARH MATERIAL
4288-PNMP-DD-6701 Doc. No. Page 8 of 12

Manufacturers Offer
0 Rev

CONSTRUCTION
Ends:
MATERIAL
CONSTRUCTION CAST BOLTED RISING FLEXIBLE NON-RENEWABLE Renewable with valve open on stream NON RISING
HAND WHEEL BONNET BOLTS BONNET NUTS BONNET GASKET Requirement of Gear Operator & Radiography Special Service Conditions MAX TEMP 400 C :RICH AMINE Back Seat and Shoulder SS 316L Others O.S &Y Hydrostatic Test pressure BODY : 2175 psi SEAT: 1600 psi Test Pressure with AIR 80 psi NOTES: 1. This valve Spec. sheet shall be read in conjunction with technical notes for valves. 2. Bidder shall clearly write all/any deviation against each part/ material of valve in the space provided for. Wherever bidder agrees with consultants spec bidder shall indicate AGREED. 3. No cutting /overwriting by bidder on consultants spec is allowed. 4. Testing shall be as per API 598. 5. 10% of valve castings shall undergo radiographic examination. 6. ALL castings shall be solution heat treated. 7. Weld repair, if any shall be carried out before solution heat treatment.
ASTM A 351 GR. CF3M ASTM A 351 GR. CF3M SS 316L(NO CASTING) STELLITED STELLITED Graphited asbestos with sacrificial inhib. & INCONEL wire reinforcement Malleable Iron /Cast Steel/ Fab. Steel /Duct. iron ASTM A193 GR B7 ASTM A194 GR 2H SPR. WND. SS 316L- CA FIL Refer technical specification & notes for enq. of Valves
VALVE DATA SHEET GLOBE VALVE SPECIFICATION
0 Rev
52068 BS 5352(STD. BORE) 0.5 to 1.5

CONSTRUCTION FORGED BOLTED RISING LOOSE PLUG TYPE NON-RENEWABLE RENEWABLE with valve open on stream RISING

MATERIAL

CONSTRUCTION
Ends:
MATERIAL
VALVE DESCRIPTION
HAND WHEEL BONNET BOLTS BONNET NUTS BONNET GASKET Requirement of Gear Operator & Radiography Special Service Conditions MAX TEMP 455 C Back Seat and Shoulder INTEGRAL Others O.S &Y Hydrostatic Test pressure BODY : 3000 psi SEAT: 1760 psi Test Pressure with AIR 80 psi NOTES: 1. This valve Spec. sheet shall be read in conjunction with technical notes for valves. 2. Bidder shall clearly write all/any deviation against each part/ material of valve in the space provided for. Wherever bidder agrees with consultants spec bidder shall indicate AGREED. 3. No cutting /overwriting by bidder on consultants spec. is allowed. 4. Testing shall be as per BS 6755 (PART-I)
ASTM A182 GR F316L ASTM A182 GR F316L SS 316L(NO CASTING) ASTM A182 GR F316L ASTM A182 GR F316L Graphited asbestos with sacrificial inhib. & INCONEL wire reinforcement Malleable Iron /Cast Steel/Fab. Steel /Duct. iron ASTM A193 GR B7 ASTM A194 GR2H SPR. WND. SS 316L- CA FIL Refer technical specification & notes for enq. of Valves
0 Rev
52388 BS 1873 2 to 8
CONSTRUCTION CAST BOLTED RISING LOOSE PLUG TYPE NON-RENEWABLE RENEWABLE with valve open on stream RISING
Piping Class: A1N Rating: 150# Ends: FLGD. to B16.5 RF 125AARH

MATERIAL ASTM A 351 GR CF3M ASTM A 351 GR CF3M SS 316L(NO CASTING) SS 316L SS 316L Graphited asbestos with sacrificial inhib. & INCONEL wire reinforcement Malleable Iron /Cast Steel/Fab. Steel /Duct. iron ASTM A193 GR B7 ASTM A194 GR2H SPR. WND. SS 316L- CA FIL Refer technical specification & notes for enq. of Valves

CONSTRUCTION MATERIAL
VALVE DESCRIPTION
HAND WHEEL BONNET BOLTS BONNET NUTS BONNET GASKET Requirement of Gear Operator & Radiography Special Service Conditions MAX TEMP 455 C Back Seat and Shoulder INTEGRAL SS 316L Others O.S &Y Hydrostatic Test pressure BODY : 425 psi SEAT: 305 psi Test Pressure with AIR 80 psi NOTES: 1. This valve Spec. sheet shall be read in conjunction with technical notes for valves. 2. Bidder shall clearly write all/any deviation against each part/ material of valve in the space provided for. Wherever bidder agrees with consultants spec bidder shall indicate AGREED. 3. No cutting /overwriting by bidder on consultants spec. is allowed. 4. Testing shall be as per BS 6755 ( PART-I ) 5. 10% of valve castings shall undergo radiographic examination. 6. ALL castings shall be solution heat treated. 7. Weld repair, if any shall be carried out before solution heat treatment.
0 Rev
52076 BS 5352(STD. BORE) 0.5 to 1.5

CONSTRUCTION FORGED BOLTED RISING LOOSE PLUG TYPE NON-RENEWABLE RENEWABLE with valve open on stream RISING

MATERIAL

CONSTRUCTION
Ends:
MATERIAL
VALVE DESCRIPTION
HAND WHEEL BONNET BOLTS BONNET NUTS BONNET GASKET Requirement of Gear Operator & Radiography Special Service Conditions MAX TEMP 400 C RICH AMINE Back Seat and Shoulder INTEGRAL Others O.S &Y Hydrostatic Test pressure BODY : 3000 psi SEAT: 1760 psi Test Pressure with AIR 80 psi NOTES: 1. This valve Spec. sheet shall be read in conjunction with technical notes for valves. 2. Bidder shall clearly write all/any deviation against each part/ material of valve in the space provided for. Wherever bidder agrees with consultants spec bidder shall indicate AGREED. 3. No cutting /overwriting by bidder on consultants spec. is allowed. 4. Testing shall be as per BS 6755 ( PART-I )
ASTM A182 GR F316L ASTM A182 GR F316L SS 316L(NO CASTING) STELLITED STELLITED Graphited asbestos with sacrificial inhib. & INCONEL wire reinforcement Malleable Iron /Cast Steel/Fab. Steel /Duct. iron ASTM A193 GR B7 ASTM A194 GR2H SPR. WND. SS 316L- CA FIL Refer technical specification & notes for enq. of Valves
4288-PNMP-DD-6701 Doc. No. Page 12 of 12 Manufacturers offer
0 Rev
52588 BS 1873 2 to 8
CONSTRUCTION CAST BOLTED RISING LOOSE PLUG TYPE NON-RENEWABLE RENEWABLE with valve open on stream RISING
Piping Class: D1N Rating: 600# Ends: FLGD. to B16.5 RF 125AARH

MATERIAL ASTM A 351 GR CF3M ASTM A 351 GR CF3M SS 316L(NO CASTING) STELLITED STELLITED Graphited asbestos with sacrificial inhib. & INCONEL wire reinforcement Malleable Iron /Cast Steel/Fab. Steel /Duct. iron ASTM A193 GR B7 ASTM A194 GR2H SPR. WND. SS 316L- CA FIL Refer technical specification & notes for enq. of Valves

CONSTRUCTION
Ends:
MATERIAL
VALVE DESCRIPTION
HAND WHEEL BONNET BOLTS BONNET NUTS BONNET GASKET Requirement of Gear Operator & Radiography Special Service Conditions MAX TEMP 400 C RICH AMINE Back Seat and Shoulder SS 316L Others O.S &Y Hydrostatic Test pressure BODY : 2175 psi SEAT: 1600 psi Test Pressure with AIR 80 psi NOTES: 1. This valve Spec. sheet shall be read in conjunction with technical notes for valves. 2. Bidder shall clearly write all/any deviation against each part/ material of valve in the space provided for. Wherever bidder agrees with consultants spec bidder shall indicate AGREED. 3. No cutting /overwriting by bidder on consultants spec. is allowed. 4. Testing shall be as per BS 6755 ( PART-I ) 5. ALL castings shall be solution heat treated. 6. Weld repair, if any shall be carried out before solution heat treatment.
SECTION VI
PRICE SHEDULE FOR SUPPLY OF VALVES
DOC. NO. 4288-6701-REV 2 ( ANNEXURE- I ) FOR INDIAN BIDDERS
&
DOC. NO. 4288-6701-REV 2 ( ANNEXURE- II ) FOR FOREIGN BIDDERS
ANNEXURE - I
CLIENT: M/s GAIL ( INDIA ) LIMITED LOCATION: GAIL PATA COMPLEX, DIST. AURAIYA ( U.P ) PROJECT: ( 4288 ) GSU & GPU MODIFICATION JOBS
PRICE SHEDULE OF VALVES ( GATE , GLOBE & CHECK VALVES ) FOR INDIAN BIDDERS
NAME OF THE BIDDER: ______________________________________________
DOC. NO. 4288-6701 REV. 2 DATED: 14.10.06 SHEET NO. Per Unit Sales Per unit Freight upto Project Site by Excise Duty % Tax AMOUNT %
AMOUNT
PROJECTS & DEVELOPMENT INDIA LIMITED

PDIL BHAVAN, A-14, SECTOR-1, NOIDA- 201 301 , U. P ( INDIA )
TENDER / ENQUIRY NO. PNMM / 4288 / 6701 / ICB

ENQ SL. NO.
DESCRIPTION OF ITEM 1 2 SIZE (INCH) 3 TOTAL Unit QTY Ex-works Pkg/ Fwd, Price Per Unit Terminal but Per Unit FOT Site Total Ex-works Price Total FOT Project Site ( CIF value of Import comp. Per unit included Price (11+13+15+17)
AMOUNT AMOUNT
OF
Rate of custom duty CVD Domestic Value Addition and SAD included in ( 11 ) (in %age) if availing price preferences
including
DETAIL DESCRIPTION OF VALVES

TYPE
4 Thk/ Rating 5 ENDS 6 STANDARD 7 FACING 8 MATERIAL 9
(UNIT) excluding ED & ST

NOS.
Road %
( 10x11 )
AMOUNT
10x18 )
AMOUNT
in
( 11 )
10
11
12
13
14
15
16
17
18
19
20
21
22
23
A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 B 1 2 3 4 5 6
GATE VALVE
0.5 0.75 0.75 1.5 10 10 12 18 2 2 20 3 6 6
TAG NO. 51076 TAG NO. 51076 TAG NO. 51088 TAG NO. 51088 TAG NO. 51366 TAG NO. 51588 TAG NO. 51366 TAG NO. 51366 TAG NO. 51366 TAG NO. 51588 TAG NO. 51366 TAG NO. 51366 TAG NO. 51366 TAG NO. 51588 800# 800# 800# 800# 150# 600# 150# 150# 150# 600# 150# 150# 150# 600# SW SW SW SW RF RF RF RF RF RF RF RF RF RF API-602,ENDS B16.11 API-602,ENDS B16.11 API-602,ENDS B16.11 API-602,ENDS B16.11 API-600 API-600 API-600 API-600 API-600 API-600 API-600 API-600 API-600 API-600 125AARH 125AARH 125AARH 125AARH 125AARH 125AARH 125AARH 125AARH 125AARH 125AARH A182 GR F316L, SS316L TRIM + ST A182 GR F316L, SS316L TRIM + ST ASTM A182 GR F316L, SS316L TRIM ASTM A182 GR F316L, SS316L TRIM ASTM A351 GR CF3M, SS316L TRIM A351 GR CF3M, SS316L TRIM + ST ASTM A351 GR CF3M, SS316L TRIM ASTM A351 GR CF3M, SS316L TRIM ASTM A351 GR CF3M, SS316L TRIM A351 GR CF3M, SS316L TRIM + ST ASTM A351 GR CF3M, SS316L TRIM ASTM A351 GR CF3M, SS316L TRIM ASTM A351 GR CF3M, SS316L TRIM A351 GR CF3M, SS316L TRIM + ST
7 70 120 11 10 9 29 5 51 15 2 3 4 7
GLOBE VALVE
0.5 0.75 2 2 3 4
TAG NO. 52068 TAG NO. 52068 TAG NO. 52388 TAG NO. 52588 TAG NO. 52388 TAG NO. 52588 800# 800# 150# 600# 150# 600# SW SW RF RF RF RF BS-5352,ENDS B16.11 BS-5352,ENDS B16.11 BS-1873 BS-1873 BS-1873 BS-1873 125AARH 125AARH 125AARH 125AARH ASTM A182 GR F 316L, SS316L TRIM ASTM A182 GR F 316L, SS316L TRIM ASTM A351 GR CF3M, SS316L TRIM A351 GR CF3M, SS316L TRIM + ST ASTM A351 GR CF3M, SS316L TRIM A351 GR CF3M, SS316L TRIM + ST
4 4 2 3 2 4
C 1 2 3 4
CHECK VALVE
10 16 20 6 NOTE:TAG NO. 53588 TAG NO. 53588 TAG NO. 53388 TAG NO. 53388 600# 600# 150# 150# RF RF RF RF BS-1868 BS-1868 BS-1868 BS-1868 125AARH 125AARH 125AARH 125AARH A351 GR CF3M, SS316L TRIM + ST A351 GR CF3M, SS316L TRIM + ST A351GR CF3M, SS316L TRIM A351GR CF3M, SS316L TRIM
6 1 1 11
1. 2. 3. 4. 5. 6. 7. 8.
Firm CIF values of imported components and raw materials if any, must be mentioned in Column-21 in applicable foreign currency against each quoted item. Description of goods and quantities to be imported against each item are to be furnished as a separate attachment to price schedule. In case of any discrepancy between unit and total prices, Article-32 of Instructions to Bidders shall apply. Discounts if any must be offered item wise only. Conditional discounts, if offered, shall not be considered for evaluation. Inspection/Certification shall be done by GAIL / PDIL or its authorized representative for which no extra charges shall be payable. All /personal/incidental expenses including boarding, lodging, tickets and travel expenses etc. of Inspectors shall be born by the purchaser. The quoted prices shall be inclusive of all testing charges as called for in the Material Requisition. Bidders to ensure that no test charges shall be quoted extra/outside the unit rates. Test charges as applicable shall be included in the item wise unit prices Terminal Excise Duty as quoted above shall be the ED as applicable on finished goods which are manufactured /despatched from bidders works alone. Bidders to provide CENVAT invoice to enable GAIL to avail CENVAT benefit for the excise duty amount shown in the price schedule. Sales Tax as quoted above shall be Sales Tax as applicable on the finished goods and shall be with/without considering availability of any concessional form (both for central and/or State Sales Tax). The rate of Terminal Excise Duty and Sales Tax as applicable and considered in the offer shall be mentioned in the relevant place of the price schedule. a) The rate of terminal ED & ST as stipulated in Offer/Price Schedule shall be considered as the prevailing present applicable rates on the due date of submission of the bid and same shall be considered for price comparison as well as for ordering. Any error of judgment on part of the Bidder in identifying the present applicable rates shall not be admitted by Owner. The present rate of ED & ST as indicated by the bidders shall be considered as the maximum payable by Owner in the event when no statutory variations take place and any remainder/balance ED/ST if payable beyond that indicated rates shall be born by the Bidder. b) However in the event of any statutory variations in the rate of ED & ST, if the quoted rates are found erroneous then the base rates for calculation of statutory variations for the purpose of reimbursement of ED & ST shall take into account either the rates actually prevalent on the due date of submission of bid or the erroneous rates indicated by the Bidders which ever is beneficial to Owner. Consequently, any difference in ED & ST if it becomes payable to the tax authorities shall be born by the Bidder.
9. 10. 11. 12.
Bidders shall quote firm road freight charges separately for each item, as asked for in the price schedule, considering that the complete requirements of materials are to be delivered to the designated site(s). Bidders shall quote for all the items as listed in the price schedule Copy of the price schedule/price attachments, shall be made available in the unpriced offer, with prices blanked out. Domestic Bidders shall quote firm road freight charges separately for each item considering that the complete requirements is to be delivered to the designated site at GAIL, Pata (Uttar Pradesh).
SIGNATURE OF THE BIDDER
ANNEXURE - II
CLIENT: M/s GAIL ( INDIA ) LIMITED LOCATION: GAIL, PATA COMPLEX, DIST. AURAIYA ( U.P ) PROJECT: ( 4288 ) GSU & GPU MODIFICATION JOBS PRICE SHEDULE OF VALVES ( GATE , GLOBE & CHECK VALVES ) FOR FOREIGN BIDDERS
NAME OF THE BIDDER: ______________________________________________ DOC. NO. 4288-6701 REV. 2 DATED: 14.10.06 SHEET NO. OF
PROJECTS & DEVELOPMENT INDIA LIMITED

PDIL BHAVAN, A-14, SECTOR-1, NOIDA- 201 301 , U. P ( INDIA )
TENDER / ENQUIRY NO. PNMM / 4288 / 6701 / ICB

ENQ NO.
DESCRIPTION OF ITEM 1 2
SL.
TOTAL QTY (UNIT)
FOB PRICE ( UNIT ) NOS.
TOTAL FOB PRICE
UNIT C & F ( MUMBAI PORT )
UNIT CIF ( MUMBAI PORT )
DETAIL DESCRIPTION OF VALVES

SIZE (INCH)
3
NOS. TYPE
4
Thk/ Rating
5
ENDS
6
STANDARD
7
FACING
8
MATERIAL
9 10 11 12 13 14
GATE VALVE
0.5
TAG NO. 51076
800#
SW
API-602,ENDS B16.11
A182 GR F316L, SS316L TRIM + ST
0.75
TAG NO. 51076
800#
SW
API-602,ENDS B16.11
A182 GR F316L, SS316L TRIM + ST
70
0.75
TAG NO. 51088
800#
SW
API-602,ENDS B16.11
ASTM A182 GR F316L, SS316L TRIM
120
1.5
TAG NO. 51088
800#
SW
API-602,ENDS B16.11
ASTM A182 GR F316L, SS316L TRIM
11
10
TAG NO. 51366
150#
RF
API-600
125AARH
ASTM A351 GR CF3M, SS316L TRIM
10
10
TAG NO. 51588
600#
RF
API-600
125AARH
A351 GR CF3M, SS316L TRIM + ST
12
TAG NO. 51366
150#
RF
API-600
125AARH
29
18
TAG NO. 51366
150#
RF
API-600
125AARH
TAG NO. 51366
150#
RF
API-600
125AARH
51
10
TAG NO. 51588
600#
RF
API-600
125AARH
15
11
20
TAG NO. 51366
150#
RF
API-600
125AARH
12
TAG NO. 51366
150#
RF
API-600
125AARH
13
TAG NO. 51366
150#
RF
API-600
125AARH
14
6 GLOBE VALVE
TAG NO. 51588
600#
RF
API-600
125AARH
0.5
TAG NO. 52068
800#
SW
BS-5352, ENDS B16.11
ASTM A182 GR F 316L, SS316L TRIM
0.75
TAG NO. 52068
800#
SW
BS-5352, ENDS B16.11
ASTM A182 GR F 316L, SS316L TRIM
TAG NO. 52388
150#
RF
BS-1873
125AARH
TAG NO. 52588
600#
RF
BS-1873
125AARH
TAG NO. 52388
150#
RF
BS-1873
125AARH
TAG NO. 52588
600#
RF
BS-1873
125AARH
CHECK VALVE
10
TAG NO. 53588
600#
RF
BS-1868
125AARH
16
TAG NO. 53588
600#
RF
BS-1868
125AARH
20
TAG NO. 53388
150#
RF
BS-1868
125AARH
A351GR CF3M, SS316L TRIM
TAG NO. 53388
150#
RF
BS-1868
125AARH
A351GR CF3M, SS316L TRIM
11
SIGNATURE OF THE BIDDER

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SECTION-VIII

REQUEST FOR QUOTATION (RFQ)

TECHNICAL SPECIFICATION & SCOPE OF SUPPLY FOR VALVES

PROJECT: GSU/GPU MODIFICATION JOBS OF

PROJECTS & DEVELOPMENT INDIA LTD

TECHNICAL SPECIFICATIONS AND NOTES FOR ENQUIRY OF VALVES

25.07.06 30.06.06 24.06.06 REV DATE 30.06.06 EFF DATE

VRIND VRIND VRIND PREPD

FORM NO: 02-0000-0021F1 REV0

All rights reserved

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TECHNICAL SPECIFICATIONS AND NOTES FOR ENQUIRY OF VALVES

4288-MPTS-6302 DOCUMENT NO SHEET 2 OF 16

FORM NO: 02-0000-0021F2 REV1

All rights reserved

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TECHNICAL SPECIFICATIONS AND NOTES FOR ENQUIRY OF VALVES

4288-MPTS-6302 DOCUMENT NO SHEET 3 OF 16

FORM NO: 02-0000-0021F2 REV1

All rights reserved

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TECHNICAL SPECIFICATIONS AND NOTES FOR ENQUIRY OF VALVES

4288-MPTS-6302 DOCUMENT NO SHEET 4 OF 16

1.7 2.0 2.1

FORM NO: 02-0000-0021F2 REV1

E:\pnmp36e\GAIL_GSU_GPU_PATA\PROCUREMENT_DOC\ENQ_4288_6701_VALVES\FINAL_ENQ_6701_VALVES_LATEST\4288 _ TECH._ SPECN AND NOTES _ ENQ OF VALVES_REV_1_25.07.06.doc

TECHNICAL SPECIFICATIONS AND NOTES FOR ENQUIRY OF VALVES

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FORM NO: 02-0000-0021F2 REV1

E:\pnmp36e\GAIL_GSU_GPU_PATA\PROCUREMENT_DOC\ENQ_4288_6701_VALVES\FINAL_ENQ_6701_VALVES_LATEST\4288 _ TECH._ SPECN AND NOTES _ ENQ OF VALVES_REV_1_25.07.06.doc

TECHNICAL SPECIFICATIONS AND NOTES FOR ENQUIRY OF VALVES

4288-MPTS-6302 DOCUMENT NO SHEET 6 OF 16

Min. Hardness of Groove (BHN) 140 150 160 140

sizes sizes sizes sizes sizes

E:\pnmp36e\GAIL_GSU_GPU_PATA\PROCUREMENT_DOC\ENQ_4288_6701_VALVES\FINAL_ENQ_6701_VALVES_LATEST\4288 _ TECH._ SPECN AND NOTES _ ENQ OF VALVES_REV_1_25.07.06.doc

TECHNICAL SPECIFICATIONS AND NOTES FOR ENQUIRY OF VALVES

4288-MPTS-6302 DOCUMENT NO SHEET 7 OF 16

ANSI 2500 Class

On sizes 3" and above

E:\pnmp36e\GAIL_GSU_GPU_PATA\PROCUREMENT_DOC\ENQ_4288_6701_VALVES\FINAL_ENQ_6701_VALVES_LATEST\4288 _ TECH._ SPECN AND NOTES _ ENQ OF VALVES_REV_1_25.07.06.doc

TECHNICAL SPECIFICATIONS AND NOTES FOR ENQUIRY OF VALVES

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FORM NO: 02-0000-0021F2 REV1

All rights reserved

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TECHNICAL SPECIFICATIONS AND NOTES FOR ENQUIRY OF VALVES

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FORM NO: 02-0000-0021F2 REV1

E:\pnmp36e\GAIL_GSU_GPU_PATA\PROCUREMENT_DOC\ENQ_4288_6701_VALVES\FINAL_ENQ_6701_VALVES_LATEST\4288 _ TECH._ SPECN AND NOTES _ ENQ OF VALVES_REV_1_25.07.06.doc

TECHNICAL SPECIFICATIONS AND NOTES FOR ENQUIRY OF VALVES

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FORM NO: 02-0000-0021F2 REV1

All rights reserved

E:\pnmp36e\GAIL_GSU_GPU_PATA\PROCUREMENT_DOC\ENQ_4288_6701_VALVES\FINAL_ENQ_6701_VALVES_LATEST\4288 _ TECH._ SPECN AND NOTES _ ENQ OF VALVES_REV_1_25.07.06.doc

TECHNICAL SPECIFICATIONS AND NOTES FOR ENQUIRY OF VALVES