Emirates Steel: Pre Qualification
Emirates Steel: Pre Qualification
Emirates Steel: Pre Qualification
Emirates Steel
Pre Qualification
Updated, May 2011
P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
Contents
1 Welcome to Emirates Steel 1.1 1.2 1.3 1.4 2 2.1 2.2 Company Objectives Production Process Where to find us Contact us Qualities & Grades Technical Specification 2.2.1 Straight Rebar 2.2.2 Wire Rod 2.2.3 Rebar in Coil 2.3 3 3.1 3.2 Chemical Composition Laboratory & Inspection Facilities Integrated Management System 3.2.1 Quality Control 3.2.2 Quality Assurance 3.2.3 Environmental Aspects 3.3 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 Awards and Merits Commercial License Industrial License ADCCI Membership DCL-Scope of certification UK certification Authority for Reinforcing Steels UK certification Authority for Reinforcing Steels Certificates of Production Conformity (Dubai Municipality) BS4999:1997 Certificates of Production Conformity (Dubai Municipality) BS4999:2005 ESMA certificate of conformity -BS4449:2005 & BS4449:1997 Certificates Quality 3 3 4 5 5 6 6 6 6 8 8 9 10 10 11 11 11 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Product Specifications
4.10 ESMA -License of the use of the emirates mark of Conformity 4.11 Management System-EN ISO 14001-2009 4.12 Management System-BS OHSAS 18001-2007 4.13 Sustainability certificate 5 Mill Test Reports
P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
1.1
Company Objectives
Vision To be recognized as a leading supplier in the region of the highest quality products and services to our customers Contribute to the creation of employment opportunities locally and to the development of our community Mission To supply the construction, oil, gas and shipping sectors with their requirements of high quality steel products Adopt safe and environmentally friendly work practices across our business Engage, develop and inspire our workforce to excel Core Values Creativity, Innovation and High Quality Honestly and integrity across all aspects of our business Continuous improvement in all areas, with a focus on health, safety, environment and employee development and recognition
P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
1.2
Production Process
1. Scrap 2. DR Furnace 3. Hot DRI Transport System 4. Scrap Basket 5. Cold DRI Conveyor 6. Electric Air Furnace 7. Ladle Furnace 8. Continuous Casting 9. Reheating Furnace 10. Rolling Mill Stands 11. Reinforced Bar 12. Wire Rod
P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
1.3
Where to find us
Emirates Steel Tel. +971 2 507 2144 Fax +971 2 551 5113
1.4
Contact us
For sales enquiries or for discussion kindly contact: Ms. Beverly Wania Tel. +971 2 507 2144 Fax +971 2 551 5113 Email: [email protected]
P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
2
2.1
Product Specifications
Qualities & Grades
Product Specification ref. Grade Sizes (mm)
BS 4449/97 Rebar Rebar in Coil BS 4449/05 ASTM A615 BS 4449/97 BS 4449/5 Plain Wire Rod AISI 1005-1038
8 / 10 / 12 / 14 / 16 / 18 / 20 / 22 / 25 / 28 / 32 8 / 10 / 12 / 14 / 16 / 18 / 20 / 22 / 25 / 28 / 32 8 / 10 / 12 / 14 / 16 8 / 10 / 12 / 14 / 16 5.5mm to 16mm
Grade 60 8 / 10 / 12 / 14 / 16 / 18 / 20 / 22 / 25 / 28 / 32
2.2 2.2.1
Other Characteristics
Bundle Weight 2.0 mt Permitted deviations on bars per bundle Sizes 8 / 10 / 12 -0 + 3 Sizes 14 / 16 / 18 -0 + 2 Size 20 -0 + 1 Sizes > 20 None Bar Length Tolerance -0 to +100mm or as agreed End Strap Placement 0.5m from each end
P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
Mechanical Properties
We produce high yield deformed steel bars for concrete reinforcement (Rebar), in sizes 8-32 mm and 12 m long. The quenching process we use allows for superior mechanical properties to specification ASTM A615 GR 60, BS 4449/97 GR 460B and BS 4449/05 GR B500B
Rebar / ASTM A615 GR 60
Yield Stress (N/mm2) Tensile strength (N/mm2) Elongation (%)
As specified Guarantee by ES
As specified Guarantee by ES
min 14 min 16
As specified Guarantee by ES
min 5 min 6
P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
2.2.2
Wire Rod
We produce Plain Wire Rod coils according to steel grades AISI 1005 to 1038
Size tolerance Ovality
+/-0.25mm +/-0.30mm
Two heat resistant tags are attached to each coil (one at each end) with details of cast number, size, grade, specification, coil number etc.
2.2.3
Rebar in Coil
We produce Rebar coils according to specifications BS 4449/97, Grade 460B and BS 4449/2005, Grade B500B
Size tolerance Ovality
+/-0.25mm +/-0.30mm
Two heat resistant tags are attached to each coil (one at each end) with details of cast number, size, grade, specification, coil number etc.
P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
2.3
Product Description Min-Max Min-Max Max Max Max Max Max Max Max Max Max Max
C%
SI%
Mn%
P%
S%
N%
Cu%
Cr%
Mo%
Ni%
V%
Sn%
Cev
A1
Chemical Composition
B1
C1
D1
P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
3
3.1
Quality
Laboratory & Inspection Facilities
10
P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
3.2
3.2.1
3.2.2
Quality Assurance
Emirates Steel operates a comprehensive Integrated Management System (IMS) with strong commitment to Quality, Environment, Health & Safety and sustainability based on the requirements of ISO 9001, ISO 14001, OHSAS 18001, UK CARES, Dubai Central Laboratory, Emirates Authority for Standardization and Metrology (ESMA), Regulatory Authority and excellence award. A detailed QEHS (Quality, Environment, Health and Safety) policy is deployed throughout the organization to ensure consistent product compliance to international standards, as well as to meet customer requirements. We are committed to our Integrated Management System through: Identification and evaluation of environment aspects / hazards related to our activities Compliance with applicable regulatory requirements Defined objectives, targets and programs for continuous improvement We monitor and measure the performance of our IMS and take the necessary corrective and preventive actions in case of any deviation.
UK Certification Authority UK Reinforcing Steels UK Certification Authority for Reinforcing Steels for Certification Authority for Reinforcing Steels
3.2.3
Environmental Aspects
Certificate of ApprovalHYL of Approval desulphurized heated natural gas to reduce the iron pellets. The steam used Certificate process uses of Approval The Certificate
Sustainable Reinforcing Steel Certification Product Conformity Certification Quality Management System Certification This is to certify that This is to certify that This is to certify that CO2 emissions are minimized by using Emirates Steel Industries Emirates Steel Industries Emirates Steel Industries
at its establishment at at its establishment at
Abu Dhabi
satisfied the Authority that it operates a Quality System that complies with the requirements of BS EN ISO 9001 has satisfied the Authority that it complies with the requirements of the CARES sustainable reinforcing steel has satisfied the Authority that it and as a Quality Management System that complies with the requirements of and the relevant CARES Quality and Operations Assessment Schedules. Where appropriate,operateslisted below, it scheme for the following operational assessment schedule and scope: further satisfied the Authority that it manufactures and/or supplies products that conform with the stated product standards and is entitled to use the CARES marks on its products. BS EN ISO 9001 2008
a dedicated CO2 absorption system. The plants environmental emissions (noise, gas, liquids, solid) respect strict environment rules as Abu Dhabi applied Abu Dhabi worldwide.
at its establishment at
BS 4449 2005 Grade B500B Bar 8 to 32mm Production of continuously cast steel billets Production of continuously concrete BS 4449 2005 Grade B500B Coil 8 to 12mm Production of hot rolled steel bar and coil for the reinforcement ofcast steel billets and the production of hot rolled steel bar and BS 4449 1997 Grade 460B Bar 8 to 32mm coil using the processes and procedures registered with the Authority. for the reinforcement of concrete BS 4449 1997 Grade 460B Coil 8 to 16mm This Certificate is the property of the Authority and is issued subject to the Regulations of the Authority. using the processes and procedures registered with the Authority. his Certificate is the property of the Authority and is issued subject to the Regulations of the Authority.
using the processes and procedures registered with the Authority. This Certificate is the property of the Authority and is issued subject to the Regulations of the Authority.
040801
1122
The Certificate Number is: 1268 Expiry 31-December-2011 Issue Date: 05-January-2011 Date:
31-December-2011
Expiry Date:
31-December-2011
Director
Executive Director
Accreditation Mark indicates accreditation in respect of covered by the accreditation certificate number 002.
The use of the Accreditation Mark indicates accreditation in respect of The use of the Accreditation Mark indicates accreditation in respect those activities covered by the accreditation certificate number 002. of those activities covered by the accreditation certificate number 002. on Authority for Reinforcing Steels UK Certification Authority for Reinforcing Steels UK Certification Authority for Reinforcing Steels e, 21 Pembroke Road, Sevenoaks, Kent, TN13 1XR, UK. www.ukcares.com House, 21 Pembroke Road, Sevenoaks, Kent, TN13 1XR, UK. www.ukcares.com Pembroke Pembroke House, 21 Pembroke Road, Sevenoaks, Kent, TN13 1XR, UK. www.ukcares.com 402 227 Cert. Ref: AllC112010 402 228
Executive Director
112010
402 545
11
P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
In our steel making process, the waste generated (tons per annum) is recycled as follows:
Rolling Mill
Billet Reheating dry scales Steel Scrap generated 17,500 -2.50% Used in cement industry Reused in the EAF
3.3
UK Certification Authority UK Reinforcing Steels UK Certification Authority for Reinforcing Steels for Certification Authority for Reinforcing Steels
at its establishment at
Abu Dhabi
Abu Dhabi
Abu Dhabi
satisfied the Authority that it operates a Quality System that complies with the requirements of BS EN ISO 9001 has satisfied the Authority that it complies with the requirements of the CARES sustainable reinforcing steel has satisfied the Authority that it and as a Quality Management System that complies with the requirements of and the relevant CARES Quality and Operations Assessment Schedules. Where appropriate,operateslisted below, it scheme for the following operational assessment schedule and scope: further satisfied the Authority that it manufactures and/or supplies products that conform with the stated product standards and is entitled to use the CARES marks on its products. BS EN ISO 9001 2008
BS 4449 2005 Grade B500B Bar 8 to 32mm Production of continuously cast steel billets Production of continuously concrete BS 4449 2005 Grade B500B Coil 8 to 12mm Production of hot rolled steel bar and coil for the reinforcement ofcast steel billets and the production of hot rolled steel bar and BS 4449 1997 Grade 460B Bar 8 to 32mm coil using the processes and procedures registered with the Authority. for the reinforcement of concrete BS 4449 1997 Grade 460B Coil 8 to 16mm This Certificate is the property of the Authority and is issued subject to the Regulations of the Authority. using the processes and procedures registered with the Authority. his Certificate is the property of the Authority and is issued subject to the Regulations of the Authority.
using the processes and procedures registered with the Authority. This Certificate is the property of the Authority and is issued subject to the Regulations of the Authority.
040801
1122
The Certificate Number is: 1268 Expiry 31-December-2011 Issue Date: 05-January-2011 Date:
31-December-2011
Expiry Date:
31-December-2011
Director
Executive Director
Accreditation Mark indicates accreditation in respect of covered by the accreditation certificate number 002.
The use of the Accreditation Mark indicates accreditation in respect of The use of the Accreditation Mark indicates accreditation in respect those activities covered by the accreditation certificate number 002. of those activities covered by the accreditation certificate number 002. on Authority for Reinforcing Steels UK Certification Authority for Reinforcing Steels UK Certification Authority for Reinforcing Steels e, 21 Pembroke Road, Sevenoaks, Kent, TN13 1XR, UK. www.ukcares.com House, 21 Pembroke Road, Sevenoaks, Kent, TN13 1XR, UK. www.ukcares.com Pembroke Pembroke House, 21 Pembroke Road, Sevenoaks, Kent, TN13 1XR, UK. www.ukcares.com 402 227 Cert. Ref: AllC112010 402 228
Executive Director
112010
402 545
12
P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
4
4.1
Certificates
Commercial License
13
P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
4.2
Industrial License
14
P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
4.3
ADCCI Membership
15
P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
4.4
DCL-Scope of certification
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16
P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
4.5
Certificate of Approval
Quality Management System Certification This is to certify that Emirates Steel Industries
at its establishment at
Abu Dhabi
has satisfied the Authority that it operates a Quality Management System that complies with the requirements of
Executive Director
The use of the Accreditation Mark indicates accreditation in respect of those activities covered by the accreditation certificate number 002. UK Certification Authority for Reinforcing Steels Pembroke House, 21 Pembroke Road, Sevenoaks, Kent, TN13 1XR, UK. www.ukcares.com Cert. Ref: AllC112010 402 228
14
17
P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
4.6
Certificate of Approval
Product Conformity Certification This is to certify that Emirates Steel Industries
at its establishment at
Abu Dhabi
has satisfied the Authority that it operates a Quality System that complies with the requirements of BS EN ISO 9001 2008 and the relevant CARES Quality and Operations Assessment Schedules. Where appropriate, and as listed below, it has further satisfied the Authority that it manufactures and/or supplies products that conform with the stated product standards and is entitled to use the CARES marks on its products.
BS 4449 2005 Grade B500B Bar 8 to 32mm BS 4449 2005 Grade B500B Coil 8 to 12mm BS 4449 1997 Grade 460B Bar 8 to 32mm BS 4449 1997 Grade 460B Coil 8 to 16mm using the processes and procedures registered with the Authority. This Certificate is the property of the Authority and is issued subject to the Regulations of the Authority.
Executive Director
The use of the Accreditation Mark indicates accreditation in respect of those activities covered by the accreditation certificate number 002. UK Certification Authority for Reinforcing Steels Pembroke House, 21 Pembroke Road, Sevenoaks, Kent, TN13 1XR, UK. www.ukcares.com Cert. Ref: AllC112010 402 227
15
18
P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
4.7
16
19
P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
4.8
17
20
P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
4.9
18
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P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
4.10
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P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
4.11
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P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
4.12
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P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
4.13
Sustainability certificate
Certificate of Approval
Sustainable Reinforcing Steel Certification This is to certify that Emirates Steel Industries
at its establishment at
Abu Dhabi
has satisfied the Authority that it complies with the requirements of the CARES sustainable reinforcing steel scheme for the following operational assessment schedule and scope:
CARES Sustainable Reinforcing Steel Appendix 01 Production of continuously cast steel billets and the production of hot rolled steel bar and coil for the reinforcement of concrete
using the processes and procedures registered with the Authority. This Certificate is the property of the Authority and is issued subject to the Regulations of the Authority.
Executive Director
The use of the Accreditation Mark indicates accreditation in respect of those activities covered by the accreditation certificate number 002. UK Certification Authority for Reinforcing Steels Pembroke House, 21 Pembroke Road, Sevenoaks, Kent, TN13 1XR, UK. www.ukcares.com Cert. Ref.: MS1400118001 402 545
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P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
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P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
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P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
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P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
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P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
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P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
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P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
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P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
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P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
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P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
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P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113
www.esi-steel.com
Emirates Steel
Tel. +971 2 507 2144 Fax. +971 2 551 5113 web: www.esi-steel.com
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P.O. Box: 9022, ICAD, Abu Dhabi, UAE, Tel: +971 2 507 2144 Fax: +971 2 551 5113 www.esi-steel.com