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Luigi Rota

Carpenteria meccanica

MONOLIThIC INSULATing JOINTs

CARPENTERIA MECCANICA LUIGI ROTA

since 1983

Monolithic Insulating Joints

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FOR ONSHORE AND OFFSHORE PROJECTS Carpenteria Meccanica Luigi Rota operates for more than 25 years in the field of structural metalwork construction and industrial assemblies and has been specializing in the production of monolithic insulating joints for pipelines. Carpenteria Meccanica Luigi Rota produces and distributes high quality monolithic insulating joints for the oil&gas industry. Wherever you find pipeline and gas distribution systems you will also find a wide array of our products. When our monolithic insulating joints are used in the right application, savings in the overall costs of the entire corrosion control system are granted.

AREAS AND PLANTS

Covered area: Open area:

Offices 200 m2 Warehouse: 2000 m2 2000 m2

FOR ONSHORE PROJECTS Limiting the spread and hence the cost of cathodic protection to those pipes that need to be effectively and economically protected by the main cathodic protection system. Electrically dividing long pipelines into distinctive cathodic protection system. Isolating a pipeline and ensuring that cathodic protection or stray electricity currents do not cause increased corrosion. Providing protection against earthing currents at domestic and industrial premises where the PME system is in use.

EMPLOYEES

15 people

All our staff is highly qualified and specialized.

MAIN EQUIPMENT n.2 bridge cranes of 20 T n.1 fork lift semi-automatic belt units for cold-cutting of pipes tool-machines for horizontal and vertical turning bevelling machines - electrical - hand-operated and semi-automatic welding units: GTAW, GMAW, SMAW and SAW equipment hydraulic vertical presses - air compressors

FOR OFFSHORE PROJECTS Isolating the pipeline cathodic protection system in riser pipes and offshore structures. At field tie-ins.

DEMANGING APPLICATIONS Making dependable isolation joints with dependable seals for safety-critical and extreme applications goes beyond excellence in design and manufacturing. It also means a strong commitment to quality. Carpenteria Meccanica Luigi Rota as a major isolation joints manufacturer, has access to substantial application data and a wealth of experience. Our practical know-how in using very complex and secure methods is supported by finite element analysis to combine experience and technology at the same time. The most extreme environments demand a strong commitment in finding the best sealing solution. Carpenteria Meccanica Luigi Rota is committed in achieving its objectives in very demanding services for high pressure or hard vacuum applications as well as against corrosive chemical and very low temperature in-line services.

CERTIFICATES UNI EN ISO 9001:2008 EA17 sector, Reg. number: 0312294 PED Modulo H1

MATERIAL STANDARDS Ferrous materials : ASTM, API, UNI, ANSI, DIN, BS, ASME, MSS, NACE For dielectric non ferrous materials : ASTM, CEI. For resinous materials, paints & sand-blasting : ASTM, SPPC, ISO, SIS, BS. For welding & related materials : AWS, ASME IX, ASME II Part. C, BS 4515 EN NDE Examinations and inspections: ASME V, ANSI B 31.3, ANSI B 31.4, ANSI B 31.8, ASME VIII, API 1104.

II 2 G c IIC T6 ATEX 94/9/CE

MODULO H 1 direttiva 97/23/CE

Monolithic Insulating Joints

Insulating joint welding/welding

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Table A
PN 100 Bar - ANSI 600
C 95 95 95 113 150 150 150 190 182 220 215 205 293 283 375 365 355 450 440 430 425 470 465 450 495 485 480 470 465 620 937 Sp 3.2 3.3 3.4 3.6 3.7 3.9 4.5 5.5 6.0 6.5 7.1 8.2 9.3 9.5 12.7 12.7 12.7 12.7 12.7 12.7 14.3 14.3 17.5 19.0 19.0 20.6 22.2 23.8 25.4 25 25 Dn 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 930 950 1000 1050 1200 1400 L 250 250 250 300 300 350 350 500 500 600 600 600 800 800 1000 1000 1000 1200 1200 1200 1200 1300 1300 1300 1300 1400 1400 1400 1400 1800 2500 B 60 60 60 70 80 92 102 120 135 160 170 190 214 234 250 270 290 300 320 340 350 360 370 400 410 430 440 460 470 560 625

DESIGN & CALCULATIONS Our company uses a computer calculation programme for the check of the joints mechanical properties, in compliance with ASME VIII Div. 1 App. 2 and applicable Codes (ANSI B 31.3, 31.4, 31.8), or according to the Clients specific requirements. A finite element method check programme (ASME NQA-1 certified programme) is operative and available in our technical department.

PN 25 Bar - ANSI 150

mm 21.3 26.7 33.4 42.2 48.3 60.3 Pollici 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 48 56 Dn 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1200 1400 L 250 250 250 300 300 350 350 400 400 500 500 500 700 700 900 900 900 1000 1000 1000 1000 1100 1100 1100 1100 1200 1200 1200 1200 1400 1900 B 43 50 58 68 75 98 116 135 161 195 229 280 355 406 442 498 552 602 660 712 790 841 894 946.8 997.6 1048 1099 1156 1208 1359 1562 C 101 98 97 120 120 142 138 160 158 207.5 210 198 287 280 350 345 335 382.5 376 366 356 396 396 375 375 415 415 395 395 480 695 Sp 3.2 3.2 3.4 3.6 3.7 3.9 4.5 4.8 4.8 4.8 5.56 6.3 6.3 7.14 8 7.92 8 8 8 8 8 8 8 10 10 10 12 12 12 12 12

PN 64 Bar - ANSI 300/400

mm 21.3 26.7 33.4 42.4 48.3 60.3 76.1 88.9 114.3 141.3 168.3 219.1 273 323.8 355.6 406.4 457.2 508 558.8 609.6 660.4 711.2 762 812.8 863.6 914.4 965.2 1016 1066.8 1219.2 1422.4 Pollici 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 48 56

mm 21.3 26.7 33.4 42.4 48.3 60.3 76.1 88.9 114.3 141.3 168.3 219.1 273 323.8 355.6 406.4 457.2 508 558.8 609.6 660.4 711.2 762 812.8 863.6 914.4 965.2 1016 1066.8 1219.2 1422.4

Pollici 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 48 56

Dn 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 930 950 1000 1050 1200 1400

L 250 250 250 300 300 350 350 500 500 600 600 600 800 800 1000 1000 1000 1200 1200 1200 1200 1300 1300 1300 1300 1400 1400 1400 1400 1800 2500

B 60 60 60 70 80 92 102 120 135 160 170 190 214 234 250 270 290 300 320 340 350 360 370 400 410 430 440 460 470 560 625

C 95 95 95 113 150 150 150 190 182 220 215 205 293 283 375 365 355 450 440 430 425 470 465 450 495 485 480 470 465 620 937

Sp 3.2 3.3 3.4 3.6 3.7 3.9 4.5 5.5 6.0 6.5 7.1 8.2 9.3 9.5 12.7 12.7 12.7 12.7 12.7 12.7 14.3 14.3 17.5 19.0 19.0 20.6 22.2 23.8 25.4 25 25

QUALITY ASSURANCE Carpenteria Meccanica Luigi Rota has a Quality Assurance System in accordance with the requirements of UNI EN ISO 9001:2008. This ensures a close control over all production and manufacturing stages. Our staff and personnel are committed in producing top quality products and are very proud of their reputation within the Petrochemical Industry as a certified Company.

76.1 88.9 114.3 141.3 168.3 219.1 273 323.8 355.6 406.2 457.2

TESTING & INSPECTION AGENCIES Bureau Veritas, Lloyd Register, Det Norske Veritas, American Bureau of Shipping, RINA, Cipex, Socotec, EIL, Crown Agents, MMI, TUV, Germanischer Lloyd, ecc

508 558.8 609.6 660.4 711.2 762 812.8 863.6 914.4 965.2 1016 1066 1219.2 1422.4

MAIN PRODUCTS - MONOLITHIC INSULATING SERVICE JOINT For gas and water with maximum working pressure of 10 Bar NPS from to 3 Line production. - MONOLITHIC INSULATING JOINTS FOR PIPELINES Working pressure from ANSI rating 150 to 2500 and up to API 10000 NPS from to maximum pipeline OD. - PRE-ASSEMBLED INSULATING FLANGES Manufactured in compliance with the clients design and specifications or according to our patent for high pressure joints. DESIGN & MATERIAL CODES SIZE RANGE ELECTRIC CHARACTERISTICS ASME ANSI ASTM BS UNI DIN From to 100 Electric insulation resistance >200 M

Norme prodotto: UNI-CIG 10284 (per PN 10) UNI-CIG 10285 (per PN 25) Pressione Massima di ESERCIZIO: 25 Bar Pressione Massima di COLLAUDO: 38 Bar

Norme prodotto: UNI-CIG 11105 Pressione Massima di ESERCIZIO: 64 Bar Pressione Massima di COLLAUDO: 96 Bar

Norme prodotto: UNI-CIG 11105 Pressione Massima di ESERCIZIO: 100 Bar Pressione Massima di COLLAUDO: 150 Bar

MONOLITIC INSULATING JOINT for MAINLINES

Thanks to the reliability of our insulating joints, with regards to the anti-corrosion protection of buried pipelines, Carpenteria Meccanica Luigi Rota ensures the safest and most economical operation of pipelines and distribution networks for gas, water and other hydrocarbons owing to: the very high reliability of its products; the special manufacturing accuracy; the severe and continuous quality controls implemented in the manufacturing process the original and new designs as illustrated in Fig.1 and Fig.4

Technical data and warranties

MATERIALS Pipe sections Joint body

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Carbon steel pipes in according to API 5L and ASTM, UNI, DIN and BS Rolled plates, relevant to the above mentioned specifications longitudinally arc welded (SAW) Welded construction out of rings from heavy thickness rolled plates Laminated or forged rings, in accordance with UNI, ASTM and DIN

The S-TYPE JOINTS (Fig. 1) are manufactured for pressures and diameters in accordance with table A and section 1,2,3, and 4 (Fig. 2), respecting (Fig. 3).
Fig. 1 S-TYPE

Insulating materials From epoxy-glass laminates or epoxy glass prefabrications in accordance with ASTM From polycarbonates From cold-cured epoxy resins Sealing gaskets From nitrile, fluoride and silicone elastomers in accordance with ASTM Coatings Internal surface: epoxy resins (fusion bonded epoxy) External surface: epoxy primers epoxy paints or special high build coatings

WELDING AND NON DESTRUCTIVE TESTING The metal components that make up the so-called standard joints are joined together by means of fillet welds if requested, the fillet weld seam may be checked by non destructive tests using dye penetrants and magnetoscopic inspections. With different preparation butt welds can be used. In this case, inspections by x-rays and ultrasounds can be carried out. All welding processes are in accordance with ASME VIII and IX and are certified by independent and International Authorities. TESTS
ND 15 1/2" 100-125 4"- 5" 300-350 12"- 14"

Fig. 2 Fig. 4 IP-TYPE

PN 100 PN 64 PN 25
1/2" ND 15

2 1
3" - 4" 80 - 100

3 2
12" - 14" 300 - 350

4 3

1400 56"

(1500) 60"

1500 60" 2500 100"

Sample joint testing or individual joint testing are carried out to guarantee the following minimal values: Hydrostatic test pressure: 1.5 times PN. Dielectric tests (in air and on dry joints) * Electrical resistance: 5 megohms minimum; tension: 1 kV d.c. * Resistance to applied tension (without discharge): 3 kV / 50 Hz for 1minute Upon request CARPENTERIA ROTA may supply insulating joints which have been subjected to the following supplementary tests: Electrical resistance, when joints are filled with water L* R = p -----S p = water resistance (ohm x cm) where L* = length of lined internal wall (cm) S = sectional flow area (sq.cm)

Fig. 3

The S-TYPE JOINTS (Fig. 1) are constructed for pressures and diameters in accordance with table A and section 1,2,3, and 4 (Fig. 2), respecting (Fig. 3).
DIAMETER AND PRESSURE LIMITS OF STANDARD PRODUCTION JOINTS T 70C
ND mm (inches) From 15 (1/2) to 2500 (100) From 15 (1/2) to 1500 (60) From 15 (1/2) to 1400 (56) CLASS CARP. ROTA PN 25 PN 64 - 100 PN 150 250 and over ANSI 150 300 - 600 900 1500 2500 PRESSURE (bar) WORKING 25 64 - 100 150 250 and over TESTING 38 96 150 225 375 and over

Cyclic hydraulic tests Hydrostatic tests with welded and plates Air-tightening tests Dielectric tests after immersion in 3% NaCI solution

*Additional tests are performed according to costomers requirements and/or specifications.

w w w . c ar p e n t e r i a - ro t a . i t

Carpenteria Meccanica Luigi Rota Via sforzatica 15 - 24040 Lallio (BG) - italy C.f.: RTOLGU54A16L404R - P.Iva: 01005570161 Tel. (+39) 035 690 229 - Fax 035 200 971 E-Mail: [email protected]

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