Project Reference Catalogue: Balanced Cantilever Bridges
Project Reference Catalogue: Balanced Cantilever Bridges
Project Reference Catalogue: Balanced Cantilever Bridges
Client CIC; consisting of ADHI - HUTAMA WASKITA - WIJAYA; a fourway JV of Indonesian contractors. Project Design and consulting services for the east and west decks of the north and south approach bridges. Services - Concept design optimization - Detailed design and drawings - Design certificate Services period 2006 - ongoing Background Detail design and construction stage analysis services are being provided for the construction of the eastern & western decks of the north and south
approach bridges using the balanced cantilever method. Both north and south approaches are 640 m in length; and comprise of 40 m + 7 x 80 m + 40 m spans. Both decks are 15 m wide with single cell, concrete box sections; which are 4.5 m deep at the support piers and 2.3 m deep at mid span. Services provided for the concept design optimization include: - review of the design criteria with particular reference to ship impact and seismic requirements - survey information review including bathymetry - review of geological investigations and identification of additional work
Services for the preparation of detail designs and drawings included: - structural analysis - design calculations and drawings of the agreed concept design - construction drawings for the contractors program - detail design drawings for the: - piles and pile caps - typical and V shaped piers - superstructure Also design certification services will be provided to the contractor.
Client CIC; consisting of ADHI - HUTAMA WASKITA - WIJAYA; a fourway JV of Indonesian contractors. Services period 2006 - ongoing Project Construction engineering services and traveller design services are being provided on the Suramandu Approach Bridges in Indonesia. Background Services are being provided to CIC for the construction of the eastern and western decks of the north and south approach bridges. Both decks are 15 m wide with single cell concrete box sections; which are 4.5 m deep at the support piers and 2.3 m deep at mid span. The north and south approaches are both 640 m in length; and comprise of 40 m + 7 x 80 m + 40 m spans.
Client MOTC; Ministry of Transportation and Communications and the DSI Construction Company. Project The No.6 National Highway Contract C 607 is to be constructed in Nantou County, Taiwan; being in 3 sections and 1,586 m in overall length. Services - Construction stage calculations - Prestressing shop drawings - Contractors consultant - Camber control calculation Services period 2006 - ongoing Background A new multi span concrete bridge is to be constructed for No. 6 National Highway Contract C 607 using the balanced cantilever method.
The 1,586 m bridge was designed to be constructed in three sections : Grid line 18 to 24 85 m + 4 x 140 m + 73 m Grid line 24 to 30 73 m + 4 x 140 m + 85 m Grid line 30 to 32 75 m + 75 m
The balanced cantilever method will allow the roadway bridge to be built in a segmental manner from the fixed piers; and then gradually advance out, segment by segment. Contract C 607 has a concrete box girder deck 24.4 m wide and varies from 3 to 7 m deep.
Client Mega Yapi Construction and Trading Company, Turkey. Project Beylerderesi Bridge Project, Turkey. Services - Detailed design - Construction engineering - Consulting services Services period 2005 - ongoing Background The Beylerderesi Bridge in Turkey is to be constructed near Malatya City; and links Elazi - Malatya - Darende. The bridge is to span a valley and be constructed by the balanced cantilever method with a main span of 190 m and back spans of 115 m. The bridge deck will be constructed as a double box concrete section 24 m wide, 2.5 m deep at the center
and 10.5 m over the twin concrete piers; which are 53.6 m high. The balanced cantilever bridge will be for bi directional road traffic, and consisting of : - 4 x 3.5 m wide traffic lanes - 2 x 2.25 m emergency lanes - 2 x 2 m wide footpaths Detailed design services include:
- design of the traveller - design of self climbing forms - fabrication drawings Site visits and supervision services are also being provided to support the Mega Yapi Construction and Trading Company during the various stages of the balanced cantilever construction of Beylerderesi Road Bridge.
Client Mega Yapi Construction and Trading Company, Turkey. Project Agin Road Bridge Project, Turkey Services - Detailed design - Construction engineering - Temporary work designs - Consulting services Services period 2005 - ongoing Background The Agin Bridge is to be constructed on the Agin Provincial Road over a portion of the Keban Baraji Dam nearby Elazic City; and linking Elazig to Apapgir.
The twin concrete support piers are 20 m high on piled foundations sited outside of the reservoir storage area. The superstructure detailed design services include structural analysis of the steel bridge and the dynamic analysis in accordance with seismic requirements; the preparation of a calculation report; and production of the detailed designs, the workshop drawings and material lists. The construction engineering services included the: - steel erection analysis procedures - check on box girder construction stresses - precamber data for fabrication - camber control method statement - erection proposal, the equipment, transportation resources; and costs - method statements for manufacture and erection - consulting services
gantry, temporary support cables and cable anchorages and segment transportation methods.
The 520 m long steel bridge has a main span of 280 m with back spans of 120 m. The deck is 11 m wide, 3.2 m deep at the center and 11.2 m deep Services for major temporary works over the supporting piers. included all the works required for the bridge erection including the temporary support towers, stiffening/ strengthening of the deck, erection
Client - MOTC, Ministry of Transportation and Communications - Pan Asia Contractor Project No.6 National Highway, Contract C 601 balanced cantilever bridge equipment in Nantou County. Services - Formwork traveller design - Deck formwork design - Pier formwork design - Pier head formwork design - Construction consulting - Construction supervision - Construction stage calculations - Camber control calculations - Prestress shop drawings Services period : 2005 2008 Background The balanced cantilever method was selected for Contract C 601 to cross a river with multiple spans of 105 m. Two sets of balanced cantilever form travellers were designed for the ramp deck with a tight radius of 120 m. The other two sets were designed for
a 12 m wide main box which is a part of the final 24 m wide bridge deck.
The method allowed the bridges to be built in a segmental manner from fixed piers to gradually advance out, segment by segment until the central span was completed. The four sets of balanced cantilever form travellers were designed for C 601 construction.
Client
- MOTC; Ministry of Transportation and Communications - BES Construction Company Project The No.6 National Highway Contract C 602 for seven individual bridges to be constructed in Nantou County by the balanced cantilever method. Services - Construction stage calculations - Prestressing shop drawings - Contractors consultant Services period 2005 - 2008 Background Seven individual multi span bridges are to be provided for No. 6 National Highway Contract C 602. The balanced cantilever method allows the bridges to be built in a segmental manner from fixed piers; and gradually advance out, segment by segment. C 602 consists of seven balanced cantilever bridges, with spans of: 2 bridges: 70 + 5 x 120 + 75 m 2 bridges : 70 + 4 x 105 + 76 m 2 bridges: 80 + 2 x 120 + 90 m 1 bridge : 85 + 5 x 140 + 75 m The seven bridges will be 4,302 m in overall length. All the bridges have a multi cell concrete deck 3.0 to 7.0 m high and 24.9 m in width
The dynamic behaviour of the bridge under train loading was checked by carrying out a rolling stock analysis in order to determine the vertical acceleration characteristics of this structure. The analysis assured that the HSR elevated structure was well within the specifications requirements.
Services also covered the balanced cantilever construction equipment, which was used for the erection of the three span bridge sections. Following the temporary works design package for DU 09.05; the traveller design was repeated for the Design Units DU 10.06b, 11.05 and 11.07.
Client Provincial Highway Bureau, Taiwan. Project The Wan An - Chiang Gee Balanced Cantilever Bridge. Services - Feasibility study - Preliminary design - Detailed design - Consulting services Services period 1998 2003 Background Services have been provided for the feasibility study; and the preliminary and detailed design of the Wan An Chiang Gee balanced cantilever bridge.
The islands of the Peng Hu group are characterized by vertical basalt hexagonal columns rising abruptly from the sea. The bridge connects Wagan Island with Jiangjiunau Island in the Peng Hu Archipelago. Wagen Island has beautiful sandy beaches and both islands have well preserved historic residences and temples. The bridge main span is 210 m with two back spans of 115 m, and deck width of 12.6 m. The balanced cantilever bridge is supported by two piers which are founded on 18 m deep sea piles.
Client Black Stone Construction. Project Second Freeway, Contract C 303. Services - Formwork traveler design and fabrication - Formwork design - Construction planning - Construction consulting - Construction supervision - Shop drawings Services period 1997 2001 Background Four sets of balanced cantilever form travellers were designed for the construction of the 2nd Freeway C 303 balanced cantilever bridge. The balanced cantilever method was selected for Contract C 303 to cross the First Freeway with a central span of 120 m. This method allowed the bridge to be built in a segmental manner from fixed piers gradually advancing out, segment by segment until the central span was completed. Two sets of form travellers weighed 90 tons each for a varying deck width of 22.8 m to 25.2 m. The other two sets weighed 75 tons each with a deck width of 22.8 m. The services included: - construction engineering - design of formwork travelers
The project required the calculation of advancing shoring and balanced cantilever units; including: - detail calculations of all erection stages - calculation of the stresses at each construction stage - precamber for each construction stage - the effects of creep and shrinkage on the stresses - levels at all segment locations - check of final state stresses of the completed structure - drawings for all concrete dimensions - shop drawings for all prestress cables - prestress instructions - check of the design and installation - technical assistance during the procedure for the bearings and construction expansion joints - preset values for the bearings
Client Hsin Shung Construction, Taiwan. Project Balanced cantilever construction of Penshan East and West Bridges. Services - Construction stage analysis - Camber calculations - Prestressing instructions Services period 1998 1999 Background The 30.8 kilometer Expressway is from the eastern suburb of Taiwan City to Ilan on the eastern coast line of Taiwan and included 30 bridges. Pengshan Hsi East & West Bridges were constructed by the balanced cantilever method. Services were provided to the contractor for the: - construction stage analysis - bridge erection sequence - camber calculations - prestressing instructions
The parallel Pengshan Bridges were 131 m long for the East and 280 m long for the West and comprised of: - 45 m + 80 m + 6 m - 75 m + 2 x 80 m + 45 m The method of balanced cantilever allowed the Pengshan East and West bridges to be constructed in a segmental manner from fixed piers: gradually advancing out segment by segment until completion of the bridge sections.
The balanced cantilever method was particularly suited for crossing over obstacles in the narrow valleys.
Client Zublin - W&F - Stecon Joint Venture Contractors. Project Krungtheb Road Bridge crossing the Chao Praya River in Bangkok, Thailand. Services Services were provided to the JV contractors for the construction of the Krungtheb Chao Praya River Bridge using the BCM, balanced cantilever method; including: - Construction engineering - Construction consultant - Camber calculations - Shop drawings - Alternative design by using an unbalanced method of bridge construction Services period 1997 - 1998
Background The balanced cantilever method allowed the Krungtheb Bridge to be constructed in a segmental manner from fixed piers gradually advancing out, segment by segment until the eventually completion of the whole bridge. The superstructure was redesigned as the contractor had proposed to change the construction sequence from simultaneous casting, two side stressing; to alternate casting and one side stressing. The segment length arrangements and the prestress profile was then changed accordingly. Stress analysis calculations and precamber instructions were made at each stage of construction.
Krungthep Bridge had a total length of 476 m with a 226 m main span and 125 m side spans. The depths varied from 12.5 m at the two main piers to 2.5 m at mid span, and at the approach connections. The bridge deck was a double cell prestressed box girder; 23 m wide; and was built as a free cantilever from the Bangkok side.
Client - Taiwan Area National Expressway Engineering Bureau; ( TANEEB ) - Continental Engineering Project Second Freeway, Bih Tan Bridge, has a curved arch frame and the central span was constructed using the balanced cantilever method. Services - Construction stage calculations - Site supervision - Consultant to the contractor Services period 1990 - 1993 Background The Second Freeway Bih Tan Bridge comprised of two parallel structures constructed as a three span arched bridge crossing the Hsintien River in the south of Taipei City. The three dimensional curved bridge structure is 800 m long with each of the decks being 16.5 m wide. The recreational area is popular for boating activities; and downstream is the Route Pei - 110 Bridge and upstream is the Bih Tan Suspension Bridge for pedestrian traffic.
Client CECI Engineering Consultants. Project Contracts C16 and C17 were for the construction of elevated lanes parallel to the existing First Freeway. Services - Construction supervision - Consultant to CECI Services period 1991 1993
Background The First Freeway in Taiwan was to be widened by the addition of parallel elevated lanes alongside the existing at grade operational freeway. Contracts 16 & 17 to widen the First Freeway were awarded as part of the approaches into Taipei City and were to be constructed using the balanced cantilever method. The balanced cantilever method was selected to allow the elevated lanes to be built in a segmental manner from fixed piers gradually advancing out, segment by segment until the whole bridge was completed.
The method was particularly suitable when crossing major obstacles that required large spans over elevated operational roads where ground support was not possible; and also to cross over the Keelung River. Supervision and consulting support services were provided to the project designer during the construction.