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Disclaimer The information contained herein is to our knowledge accurate and reliable as of the date of publication. Borealis extends no warranties and makes no representations as to the accuracy or completeness of the information contained herein, and assumes no responsibility regarding the consequences of its use or for any printing errors. It is the customers responsibility to inspect and test our products in order to satisfy himself as to the suitability of the products for the customers particular purpose. The customer is also responsible for the appropriate, safe and legal use, processing and handling of our products. Nothing herein shall constitute any warranty (express or implied, of merchantability, fitness for a particular purpose, compliance with performance indicators, conformity to samples or models, non-infringement or otherwise), nor is protection from any law or patent to be inferred. Insofar as products supplied by Borealis or its subsidiary companies are used in conjunction with third party materials, it is the responsibility of the customer to obtain all necessary information relating to the third party materials and ensure that Borealis products when used together with these materials are suitable for the customers particular purpose. No liability can be accepted in respect of the use of Borealis products in conjunction with other materials. The information contained herein relates exclusively to our products when not used in conjunction with any third party materials.

Borealis Pipe Systems Borealis is the leading supplier of advanced polypropylene and polyethylene pipe system solutions. Through the close dialogue with our customers and stakeholders, we have developed a broad and innovative product and service portfolio over the last 50 years. Our applications cover water and gas distribution, waste water and sewage disposal, chemical and industrial pipelines, in-house plumbing and heating as well as pipe systems for oil and gas exploration and transportation. Through our close relationships with our customers & partners we strive to deliver a steady stream of innovative pipe and fittings solutions that add real value for all members in the value chain.

PF BROCH 111 GB 2010 10 BB

BorECO PP pipe materials made for generations

Sustainable solutions for waste water management.
Borealis AG I IZD Tower I Wagramer Strasse 17-19 I A-1220 Vienna I Austria Tel +43 1 22 400 000 I Fax +43 1 22 400 333 I www.borealisgroup.com

Borstar is a registered trademark of Borealis group. BorSafe, Borcoat, BorPEX, BorECO, Beta-PPR and Shaping the Future with Plastics are trademarks of Borealis group.

2010 Borealis AG

For more information: visit www.borealisgroup.com/pipe

Contents
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Addressing global challenges Borealis complete portfolio of pipe solutions BorECO PP: A superior fit with modern sewerage demands BorECO PP: Underground drainage and sewage pipes BorECO PP: Domestic soil and waste water disposal Beta () PP: Industrial solutions Pipe innovation at its best Advancing sustainability Water for the World Borealis world Technical overview

Addressing global challenges

Climate, water and sanitation, energy and communication, healthcare and food - there are many challenges facing the world today.
As part of Borealis strategy of value creation through innovation, the company contributes to addressing these challenges through providing innovative materials for sustainable pipe systems, reliable energy networks, advanced food-preserving packaging, leading edge healthcare and automotive solutions. For the most part waste water is conveyed to treatment plants through pipe systems made from traditional materials. Much of these infrastructures are old, leaking, no longer adequate to the task and in urgent need of renovation or replacement. Moreover, new networks are required to keep pace with growing populations and urban developments.

Every single day Europeans generate around 60 billion litres of waste water approximately 120 litres per head of population. Managing the disposal of this huge volume of waste presents a number of complex challenges.

Climate

Water

Energy

Climate to limit CO2 emissions and keep global warming under control.

Water and sanitation to provide access to water and sanitation to an ever growing population and responding to increasing water scarcity due to climate change.

Energy access to provide for the worlds increasing energy needs.

Even in Europe, in some regions there are still no sanitation infrastructures and untreated waste water and sewage is disposed of by soak-away methods that contaminate ground water and pose environmental and health hazards.
Borealis is addressing these water and sanitation challenges by delivering reliable, cost-effective and innovative pipe materials that help preserve our endangered resources and ensure quality of life for generations to come.

Communication

Healthcare

Food

Communication to extend, secure and strengthen communication networks that are critical to our modern economy and quality of life.

Healthcare to provide access and an acceptable level of healthcare for a growing and aging global population.

Food to protect and deliver safe food from farm-to-fork across regions to feed the worlds growing population.

www.borealisgroup.com

Borealis is the leading global provider of advanced polyolefin plastics solutions for the pipe industry. Through continuous dialogue with our customers and stakeholders, we have developed a broad and innovative product and service portfolio. B Underground drainage and sewage
BorECO PP materials are specifically developed to improve the performance of solid and corrugated wall pipes for underground, non-pressure sewerage systems that meet the industrys demand for speed and ease of production and installation while protecting ground water and the environment.

Borealis portfolio of p
J L H

E F B

C Domestic soil & waste water disposal

BorECO PP grades provide the ideal platform for sound dampening solutions, a long operating lifetime and resistance to tensides.

D Industrial PP solutions
Beta()-PP pipe systems support a large number of industries including chemicals, food processing, pharmaceutical and metal processing, due to their high safety performance and superior physical properties.

E Water distribution
BorSafe pressure pipe solutions, developed specifically for both large and small pipes for water mains and domestic connection systems, ensure the elimination of drinking water losses through pipe failures.

F Gas supply
BorSafe provide optimal solutions for low and medium pressure gas distribution systems. Tough and flexible, they are robust in handling and installation and give the essential leak-free safety demanded by these applications.

complete pipe solutions

C

G Geothermal applications
BorSafe materials bring an outstanding combination of mechanical properties for geothermal pipe applications. Highly durable and flexible, BorSafe PE pipes assure system integrity over a long working life.

H District heating
BorSafe PE materials provide the protective solution for multi-layer district heating pipes. Used to form the outer casing, BorSafe PE protects the steel heat-conveying pipes and their thermal insulation layer against external damage from abrasion and corrosion.

I Industrial PE solutions
BorSafe pipes deliver superior resistance to abrasion, corrosion and chemicals giving them a long service life and making them an ideal choice for conveying aggressive industrial fluids and semi-fluids such as mining slurries.

D I

J Onshore pipeline protection systems

Borcoat PE and PP materials for 3 layer coating systems deliver optimum protection, maximise the lifetime performance of oil and gas pipelines and show an impressive global track record.

K Offshore pipeline protection systems

For challenging offshore projects Borealis can offer 3 layer PE and PP Borcoat solutions as well as multilayer thermal insulation systems based on Borcoat PP.

L Plumbing and heating systems

PEX and PP materials from Borealis offer the most advanced pressure pipe material solutions currently available for plumbing and heating pipe systems. These include domestic water piping, under-floor heating, radiator connections, wall cooling and heating systems, as well as district heating and industrial pipe networks.

BorECOTM PP:

A superior fit with modern sewerage demands

Sustainable solutions
Others: 9% Damaged connection: 20% Corrosion: 7% Soil settlements: 12%

Today, the majority of sewage pipe systems are still made from rigid materials, like concrete or clay. Such systems can fail due to soil settlement, damaged connections, leaking joints, corrosion or root penetration. These types of damage lead to exfiltration (sewage water leaking into the ground water) and infiltration (ground water entering

Fissures: 17% Incrustation: 16% Leaking joint: 11% Root penetration: 8%

the pipes), which overloads the sewerage network and, ultimately, the treatment plants. Compared to oldgeneration material, BorECO PP pipes are tougher and corrosion-free and can also be installed in longer sections, thus reducing the number of connections and avoiding potential leakage. Sewerage pipelines are exposed to continuous static and dynamic loads and require leaktight and extremely durable pipes. BorECO PP-based gravity pipe systems have an excellent durability track record and ensure decades of trouble-free pipe operation for the network owner. They contribute to sustainable waste water management reducing material and energy consumption throughout production, transportation and operation. Moreover, BorECO PP gravity pipelines have structural integrity and are flexible to withstand ground movements and consequently make an important contribution to environmental protection.

Causes of pipe damage in Germany. Source: DWA, 2004

Old generation material

BorEco PP

Failures of a pipe made from old-generation material. The rigid pipe has no deflection capability and breaks under load.

Proven long-term track record

Polypropylene is a high quality material which has been proving its performance advantages since the 1950s. (It began being specified for the production of sewerage pipes from the 1970s.) Since 1950, there has been a global annual increase averaging 9% in the production and consumption of plastics. This has been driven by a track record of continuous material innovation. Polypropylenes intrinsic properties of high stiffness, good tensile strength and inertness toward acids, alkalis and solvents has secured its position in a wide range of consumer and industrial applications.
Demand for plastics gravity pipe systems Europe (Year 2010) Sources: AMI, The European market for gravity pipe systems, November 2007, Borealis Marketing Information 2010

PE: 10% PVC: 60%

PP: 30%

Solid wall pipe

Corrugated pipe

Courtesy of Pipelife

Courtesy of Rehau

High quality material innovation

Borealis has a long-standing and ongoing commitment to continuous innovation and product improvement. And, value creation through innovation is at the core of Borealis strategy of bringing new high quality BorECO PP materials to the market. High impact resistance combined with good stiffness and excellent chemical resistance and temperature performance, make BorECO PP highly suitable for sewage applications. Particularly for systems in cold climates, where it enables installation periods to extend into the winter months. According to the Darmstadt abrasion test method, polyolefin pipes show the lowest abrasion compared to other materials due to a very low surface roughness of approximately 0.007mm. Because of this, PP pipes have excellent hydraulic capacity allowing them to drain off waste water even at low inclination falls. This factor

enables trench depths to be reduced making installation more cost-efficient. The smooth inner-pipe surface also prevents encrustation and inevitable pipe blockage. Moreover, cleaning frequency can be reduced significantly compared with that for pipes of old-generation materials like clay or concrete.

The smooth inner surface prevents encrustations and inevitable pipe blockage

Leading PP innovations for underground drainage and sewage solutions

Medium stiff PP-B esp. for corrugated pipe production

Leading innovations

BorECO BA212E (rst stiff PP for sewage pipes)

BorECOTM BA415E (improved processing for corrugated pipes) BorECOTM BA2000 (rst 2000Mpa material for solid wall pipes for revised standard EN1852)

First PP-H for sewage pipes First impact modied PP grades

BorECOTM BA212E new generation (rst PP-HM on the market meeting EN1852)

1985

1990

1998

2001

2003

2009

2009

Quality standards and specifications

PP-based pipe systems for underground drainage, sewage and industrial waste follow the highest quality standards, as laid down in international and national standards and specifications, throughout the whole value chain from the production of the raw material to pipe manufacturing and final installation. The requirements for raw materials for pipes and fittings are defined in the standards EN1852 for solid wall pipe

systems and EN13476 for structured wall pipe systems. In 2009, EN1852 was revised and a new pipe series S14, added to support materials with an E-modulus of 2000MPa. BorECO PP pipe grades are produced in Borealis plants located in Porvoo, Finland, and Schwechat, Austria, both sites are ISO9001 certified. Furthermore, Borealis PP products for underground drainage and sewage exceed the material requirements in all the standards.

Requirements of the standard

Type of polymer Internall pressure resistance, water / water, EN921 Long-term modulus, EN ISO 9967 Ring stiffness, EN ISO 9969 S 20 S 16 instead of S 14 S 12.5 S 10.5 Impact strength - Round the clock, EN744 - Staircase, EN1411

EN1852 (2009) Solid wall pipes

PP 80C / 4.2 MPa / 140h 95C / 2.5 MPa / 1000h Creep ratio 4 (informative)

EN13476 (2007) Structured wall pipes

PP 80C / 4.2 MPa / 140h 95C / 2.5 MPa / 1000h Creep ratio 4 (informative)

2 kN/m2 4 kN/m2 8 kN/m2 8 kN/m2 16 kN/m2

Corresponds to classification

110mm: 0C/1.6m/1kg: TIR* 10% 110mm: 0C/4kg: H50 1m, max. one break below 0.5m OIT (200C) 8 min

110mm: 0C/1.6m/1kg: TIR 10%

Thermal stability (OIT), EN728

OIT (200C) 8 min

Mechanical requirements of a pipe according to EN 1852 and EN13476.

* TIR: True

Impact Rate

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BorECO PP materials withstand static and dynamic loads and chemically aggressive substances, thereby providing a durable and reliable solution that lasts for generations.

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BorECOTM PP:

Underground drainage and sewage pipes

Sewage and waste water created by residential, institutional, commercial, industrial establishments and hospitals includes waste water from toilets, baths, showers, kitchens and sinks, that is disposed of via sewerage pipelines. In many areas, sewage also includes liquid waste from industry and commerce. Sewage and domestic waste water treatment involves processes to remove physical, chemical and biological contaminants. Its objective is to produce a waste stream of treated effluent and a solid waste or sludge, suitable for reuse or harmless discharge back into the environment. Borealis BorECO PP materials are designed to meet and exceed the highest demands of modern non-pressure sewerage pipe systems. Their flexibility allows them to adjust to inevitable ground movements, thereby reducing the risk of leakage. Moreover, their smooth inner walls ensure high gravity flow rates and minimise the risk of blockage. Sewerage systems have to accommodate static and dynamic loads, withstand chemically aggressive substances and be resistant to temperature fluctuations. BorECO PP pipe materials have proven their ability to match those demands and provide a durable solution that lasts for generations. In addition to their tough performance and long in-service lifetime, the advantages of PP pipe in respect of speed and ease of installation are unmatched.

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Solid wall pipe systems

Due to the progressive developments of high modulus PP materials, the European Standard for non-pressure underground drainage and sewerage solid wall pipes, EN1852, was revised in 2009. The new standard covers PP materials with an E-modulus of 2000MPa or higher (PP-HM), that make it possible to manufacture thinner wall PP pipes by keeping the same ring stiffness performance compared to conventional PP. Consequently, pipes with an even lower weight per meter can be produced based on BorECO PP materials. For solid wall pipes, the new BorECO BA2000 offers the lowest weight per pipe meter of commercially available materials for drainage and sewage. Compared to old-generation material, the weight per meter is reduced even further.
25

55
10

38

kg/meter pipe

4.65
0

3.77 BorECO BA2000

Concrete

Clay

Standard PP-B (1300 MPa)

Weight per meter of different solid wall pipes (SN8, DN200mm)

Structured wall pipe systems

kg/meter pipe

20

BorECO PP grades offer a new dimension for structuredwall pipe (SWP) systems: higher modulus, excellent impact strength and the beneficial properties of PP in general, allow more flexibility in pipe design. The additional benefits of new generation PP-B for SWP systems need to be considered case-by-case based on the different structural designs.

PVC-U PP-HM PP-Structured wall

15

10

0 0 125 160 200 250 Diameter (mm) 315 400

Weight per meter of different corrugated wall pipes

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Manholes and fittings

Manholes such as inspection and control chambers have to resist high loads and provide safe and leaktight connections with sewage pipes. For a complete pipeline, high performance manholes and fittings with high value raw material property requirements are necessary to achieve durable leaktight systems. BorECO PP materials contribute to meeting additional requirements like jetting resistance, pressure tightness and resistance to abrasion. BorECO PP materials fulfill all relevant standards (EN1852, EN13476, EN1451).

Requirements
High durability Optimised stiffness / impact balance Flexibility to withstand high loads Chemical resistance High hydraulic capacity Leaktightness of the sewage pipelines Easy, safe and fast installation Easy to join

Type of pipe

Standard

Recommended grades
BorECO BA2000

Designation
PP-HM PP-HM PP-B PP-HM

Solid wall pipe

EN1852: 2009 BorECO BA212E BorECO BA415E EN13476 BorECO BA212E

Corrugated wall pipe

Recommended grades for underground drainage and sewage pipes

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Solutions@work
Solid wall pipe solutions

Airport drainage
3.5 km runway drainage system with BorECO PP pipes in HofPlauen, Germany High forces and loads to be carried by the runway Corrosion resistant pipes necessary to cope with deicing fluids, defrosting chemicals, leaking oil and fuel

Sewage pipeline in water protection zone

Sewage pipeline of 4.5 km in the water protection zone of Thuringia, Germany Importance of leaktight pipes and no corrosion BorECO BA212E was selected to comply with strict ground water protection regulations

Replacement of old-generation material

Construction of a new 1.2 km long sewage pipeline in the centre of Cuxhaven, Germany The new BorECO BA2000 was selected for heavy duty thin wall pipes Major weight savings Quick and easy installation was demanded

Structured wall pipe solutions

Highway drainage
4.8 km highway drainage system with BorECO PP pipes for Brescia, Italy Pipes to withstand high loads and vibrations BorECO PP pipes enabled a three times faster laying rate than old-generation materials for increased cost efficiency

Sewage pipes for residential project

4 km of sewage mains with BorECO PP in Parma, Italy Excellent hydraulic capacity due to low falls were required Chemical resistance Low weight for quick, safe and cost efficient installation

Separation of residential sewage and white water

5 km sewerage system with BorECO PP pipes to separate white water from black water for Legnano, Italy Key criteria were flexibility to withstand ground movement and ensure leak-free operation Excellent stiffness/impact balance for the highest loads

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BorECO PP grades provide the ideal platform for sound dampening solutions, a long operating lifetime and resistance to tensides.

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BorECOTM PP:

Domestic soil and waste water disposal

Silence is often synonymous with quality of life. Thats why noise, particularly mechanical or plumbing noises such as water hammer, should be eliminated from domestic environments. BorECO PP grades provide the ideal platform for sound dampening solutions in soil and waste water pipe systems for living spaces. In addition, pipe material must offer a long operating lifetime and be resistant to tensides from laundry detergents. Especially for conveying water discharged from dishwashers and washing machines, the pipe must have the ability to cope with a peak temperature of 95C.
Recommended grades
BorECO BA2000 BorECO BA212E BorECO BA415E Solid Wall Pipe EN1451 BEC5012 BE50 HA104E PP-B PP-H PP-H

For cost-efficient installation, pipe diameters should not become over large as pipelines often have to fit preinstalled ducts. The very smooth inner surface of BorECO PP pipes and, consequently, their excellent hydraulic capacity, allow for smaller pipe dimensions and therefore simplified fitting. With the recommended BorECO PP grades, Borealis supports innovative soil and waste water solutions exceeding the material performance requirements as laid down in European standards.

Requirements
Room to room sound transmission reduction Noise reduction in vertical stacks Impact resistance and excellent resistance to hot water discharged from washing machines and dishwashers (up to 95C peak). Chemical resistance Abrasion resistance Smooth inner surface to inhibit deposits or bacterial flora

Type of pipe

Standard

Designation
PP-HM PP-HM PP-B

Recommended grades for domestic soil and waste water solutions

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tes our

R y of

U EHA

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Borealis polyolefin raw materials are the preferred material for industrial piping systems including industries such as chemicals, food processing, pharmaceutical and metal processing, due to their high safety performance and superior physical properties.

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Beta () PPTM:

Industrial solutions
Polypropylene is of major importance for a large number of industries including chemical, food processing, pharmaceutical and metal processing. In many instances pipelines for support systems, process or waste water treatment are made from PP because of its superior physical properties, especially in corrosive environments where frequent facility shutdowns for the repair of traditional piping systems are a heavy burden. A variety of media have to be safely conveyed in an industrial environment and PP exhibits outstandingly robust behaviour, particularly in respect of resistance to elevated temperatures, corrosion, chemically aggressive media and continuous abrasion from wastes such as slurries. The high toughness of Beta ()-PP BE60-7032 allows advantages in systems dimensioning and provides a higher degree of tolerance to damage during transportation and installation. Operating temperatures of +95C unaffected by frequent temperature fluctuations Ideal for transporting hazardous materials, including corrosive or ground water endangering fluids Meeting the needs of applications with high purity requirements Beta ()-PP BE60-7032 is an outstandingly tough PP grade. Compared to other commercial PP-H grades it exhibits a significantly higher impact strength throughout the full temperature range.

Beta () -

PPTM

BE60-7032

Unique Beta ()-PP is a homopolymer with an exceptionally homogeneous, fine structure and much greater impact strength than classic PP. Moreover, its high crystallinity ensures excellent resistance to chemicals. An impressive track record has proven that Beta ()-PP is especially suitable for the exacting requirements of industrial pipe systems and the construction of chemical equipment.

Requirements
Compared to other applications, increased resistance to Elevated temperature Corrosion Chemically aggressive substances Abrasion Pressure

Type of pipe

Standard

Recommended grades
Beta ()-PP BE60-7032

Designation
Beta ()-PP-H MRS10 classified PP-H PP-R MRS10 classified

Solid wall pipe

EN15494

BE50 / BE50-7032

RA130E-8427

Recommended PP grades for industrial sewage and waste water disposal

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Pressure resistance
For buried water and gas distribution systems it is usual to design PP and PE pipelines for operation at 20C. However, all polyolefin pipelines are able to operate at higher temperatures as long as their basic properties are respected (see the table on the right). In demanding industrial and chemical applications higher safety margins are crucial, especially when: the system is under multi-axial stresses subjected to impact loading, which can frequently occur sudden surge pressures occur in the pipelines

Typical operating limits for PP materials

Max. operating pressure for SDR 11 pipe 50 years/10 years* Temp (C) 20
30 40 50 60 70 80 95

PP-H DIN 8077

12.4 bar 10.5 bar 10.0 bar 8.3 bar 7.4 bar 4.8 bar 4.7 bar* 2.6 bar*

PP-R DIN 8077

15.4 bar 13.0 bar 11.0 bar 9.2 bar 7.7 bar 5.1 bar 4.8 bar* 2.6 bar*

Typical operating limits for PP materials

Abrasion resistance
Polyolefins have exceptional abrasion resistance compared to other pipe materials. Compared to steel, for example, the wear rate of PE is 4-6 times lower, which is why PE has replaced metal pipes for mine tailing slurry lines. A comparison with other non-metallic materials such as asbestos cement, GRP and clay pipes using the Darmstadt abrasion test method (EN 295) is shown in the graph. PP and PE pipes clearly outperform each of the alternative pipe materials.
2,0

Average abrasion (am in mm)

1,5

MC-DUR lined cement pipe Cement pipe FRP pipe Clay pipe PVC pipe PP or HDPE pipe
0 50 100 150 200 250 300 350 400 450 n in 1000

1,0

0,5 0,25 0

Number of load cycles (n in 1000)

Darmstadt test method to determine surface abrasion

Corrosion and chemical resistance

All metal pipes are subject to corrosion. However, in most application environments corrosion is not an issue for polyolefin pipes. Even seawater poses no problem, which makes PP ideal for submarine outfall pipes or seawater intake pipelines. Moreover, it is highly resistant to chemicals and other aggressive media (refer ISO/TR 10358). PP pipelines are resistant to most acids and have an operating temperature range up to 90C.
Reductive part Oxidative part

s
Volatile Suld

s
H2SO4

Corrosion

Suld

Protein

Waste water Sedimentation

SO

2 4

BorECO PP pipes are resistant against corrosion from sulphuric acid

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Temperature resistance
Polyolefin materials offer a broad range of operating temperatures. Beta ()-PP pipes can resist peak temperatures of up to 95C, also with frequent temperature fluctuations in the operation process. The development of innovative stabilisation materials has helped to position PP pipes in applications involving elevated temperatures.
PEX short-term peak temperature PP 120C 100C 80C 60C 40C 20C 0C PP-B PP-B (for gravity) Beta (b)-PPTM PP-H & PP-R

PE

Beta ()-PP BE60-7032 has an increased operating temperature

Solutions@work

Process water at 80C in Donauchemie, Austria

Beta ()-PP pipes transporting chemical plant process water at 80C Installed in the 1980s, at a depth of 5m, the 1600mm diameter pipeline was the largest PP pipeline of its day and is still in operation

Acids and abrasive slurries at Hindustan Zinc, India

Beta ()-PP pipes used to transport abrasive slurries and acids at temperatures of 50-90C Abrasion resistance is vital Pipes have to be tough to withstand the removal of pipeline blockages Beta PP-H had an 18 % lower fully installed cost compared to a GRP system

Microbiological processes at Kirchheim, Germany

Beta ()-PP pipes used for a number of industrial systems in a composting plant Pipe diameters range from 63-1200mm, operate at up to 6 bar and 80C Essential resistance to aggressive bacteria in the process Long-term performance unaffected by moisture, temperature, nutrients, oxygen or pH

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Borealis is continuously engaged in product developments geared to enhance advantages to both pipe producers and end-users.

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Pipe innovation at its best

BorECO BA415E A milestone in processing excellence
BorECO BA415E represents a step-change in performance material and leads the field in the 1500MPa segment. This new polypropylene block copolymer (PP-B) grade has been specially developed to help producers to achieve greater efficiency in pipe production, particularly in respect of large diameter pipes. Its excellent processability allows a 15 to 20% higher output and approximately 7% lower energy consumption than alternative materials in the same class, resulting in significant production cost savings. BorECO BA415E substantially improves the overall quality and the aesthetics of the pipe. It allows for a more precise corrugated outer layer. When used as an inner layer, the occurrence of deformations on the inner surface is reduced significantly. This high quality inner surface improves the black water flow and eliminates the risk of water stagnation that causes bacteria and bad odours. BorECO BA415E is recommended for structured wall, thin wall corrugated pipes and solid wall non-pressure pipes. As such, it is ideally suited to sewerage waste and drainage applications for which it exceeds the required material standards as set out in EN13476 and EN1852. This is the first PP-HM grade to deliver the uncompromising performance of a 2000 MPa E-modulus material that also offers good impact resistance, satisfies all the requirements of EN1852-2009 and is the lightest SN8 pipe in class. Moreover, BorECO BA2000 can be processed on existing machines and no investment in additional equipment is necessary. The materials property profile combines with the long-term durability of PP to give a projected service-life in excess of 100 years.

BorECO BA2000 A step-change in PP-HM material innovation

Sewerage pipelines are continuously subject to static and dynamic loading and to accommodate this, the challenge for manufacturers has been to produce heavy duty solid wall pipes that present good stiffness without compromising good impact resistance. High modulus PP (PP-HM) materials have provided a useful answer to the challenge but Borealis has taken the development to a higher level with the introduction of BorECO BA2000.

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Borealis is committed to climate protection through the advancement of innovative plastics solutions that use less material, consume less energy and result in lower CO2 emissions than alternative materials.

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Advancing sustainability
The carbon footprint of polyolefins is among the lowest in the plastics industry with an average cradle-to-gate footprint of 1.7kg CO2 per kg PP and 1.6kg per kg HDPE. To better understand the impact on and contribution to the environment of PP sewage pipes, leading German pipe and sewerage system producer REHAU commissioned independent research from the Brandenburg Technical University* (BTU), Cottbus, Germany. The research objective was a life-cycle assessment (LCA) from the production of the plastic raw material to recycling and comparison of the energy
Energy Demand [MJ] Energy Demand [MJ] 400.000 400.000 300.000 300.000 200.000 200.000 100.000 100.000 0 0 -100.000 -100.000 -200.000 -200.000
Concrete Polypropylene (PP) Concrete Polypropylene (PP)
48.857 48.857 48.555 48.555 4.356 4.356 35.112 35.112 -3.699 -3.699 317.630 317.630 228.486 228.486 222.870 222.870 308.756 308.756

A sustainable improvement
Overall the study concluded that PP provides a significant step-improvement in sustainability over other materials commonly used in the construction of sewerage systems. The energy savings achieved through the use of PP materials in these applications contributes to both the conservation of resources and the minimalisation of impact on the environment.

consumption of sewage pipe systems in both PP and vitrified clay and system canal shafts made from PP and those constructed from cement.

PP assessed against vitrified clay

The comparison was made between 500m of PP SN 10 pipes and 500m of vitrified clay pipes each measuring DN 200. Analysis showed that the PP pipeline expended 60,000 mega-joules less energy than its equivalent in vitrified clay. As an indication of value, this saving equates with the energy consumed by a 60 m2 watt lamp burning continuously for a period of 45 years.

-137.671 -137.671

Raw material Raw material

Production Production

Usage Usage

Recycling Recycling

Total Total

Impact balance of the total sewerage pipeline based on Cumulative Energy Demand

90 90 80 CO2CO2 emissions (tonnes) emissions (tonnes) 80 70 70 60 60 50 50 40 40 30 30 20 20 10 10 0 0

3,5 3,5 2,94 2,94 15,66 15,66

Concrete Polypropylene (PP) Concrete Polypropylene (PP)

61 61

76,66 76,66

PP assessed against concrete

Providing the basis of this life-cycle assessment 10 canal shafts moulded in PP were compared with 10 shafts constructed in concrete, each having a total height of 2.5 meters. This study demonstrated that the PP shafts gave an energy saving of 26,000 mega-joules over that of the concrete alternative. An energy saving equal to that consumed by a 60 watt lamp over 13 years.

Pipe Pipe

Shaft Shaft

Total Total

CO2 emissions (tonnes) over the complete product life-cycle

* Research undertaken by Dipl.-Ing. Stefan Just; Prof. Dr. rer. nat. Jrgen Ertel. Charts courtesy of REHAU.

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Water for the World is an initiative established by Borealis and Borouge that aims to contribute to solutions that address the global water challenge.

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WATER for
eW th

Water for the World

More then one third of worlds population do not have access to clean water and/or proper sanitation and more then 2.2 million people die each year from diseases associated with poor water and sanitation conditions. This situation represents a major and growing threat to human health and the environment. The majority of communities in developing countries still lack even the most basic drainage. As a result, effluent is left untreated in the environment to pollute rivers and ground water, giving rise to widespread serious health problems. Even in industrialised countries which have long benefitted from on-tap drinking water, flush toilets and sewerage networks, the rapid population growth of towns and cities is beginning to outstrip services. Today it is estimated that in the European region 120 million supporting water access projects raising awareness in communities advancing sustainable water management/ promoting best-practices Within this programme, Borealis and Borouge have people do not have access to safe drinking water and adequate sanitation.

From fresh water supply to sanitation systems the plastics industry can make a substantial difference. Going beyond business, Borealis and its joint venture partner Borouge have established Water for the World, an initiative that aims to contribute to solutions that address the global water challenge.

ORLD.n

established a number of projects focused on three main areas in the fields of society, business and environment:

et t t

Solutions@work

The Water Footprint of Plastics

In a world of diminishing fresh water supplies a companys water footprint provides a valuable environmental indicator which can help advance sustainable development. In 2009 Borealis was the first petrochemical and plastics producer to assess the water footprint of its polyolefins operations and products.

Water for LAquila

Following the LAquila earthquake in Italy Borealis and System Group Centraltubi supported the construction of a 1.3km water pipeline supplying 1.800 people in temporary housing. The project, now extended, supports the installation of a complete sewerage network using a BorECO BA2000 solution.

Awareness building and education

Working with Finnish water authorities, Borealis launched the Virtual Water School, an educational website for schoolchildren that aims to create interest and increase understanding of the importance and functioning of water and sanitation systems. The Virtual Water School is an example of how Borealis is working in partnership to foster knowledge and contribute solutions.

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Borealis world
Borealis Locations
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Technical overview:
Solutions for non-pressure underground drainage and sewage, industrial soil and waste
) kg u a) MP s on l ati ica plic p Ty ap e ad Gr
BorECO BA2000

De

n sig

n tio M
0.3

( FR

23

2 C/ E-

.16

d mo

( lus

De

t rip sc

ion

PP-HM

2000

Underground drainage & sewage, soil & waste, solid wall systems

High molecular weight, low melt flow rate PP-HM with a good balance of mechanical properties; superior stiffness while keeping good impact resistance and excellent processability

BorECO BA212E

PP-HM

0.3

1700

Underground drainage & sewage, soil & waste, solid & structured wall systems Underground drainage & sewage, soil & waste, Corrugated wall systems Underground drainage & sewage, soil & waste systems

High molecular weight, low melt flow rate PP-HM with very high stiffness and impact strength

BorECO BA415E

PP-B

0.45

1500

High molecular weight, low melt flow rate PP-B with high stiffness and impact strength

BEC5012

PP-B

0.3

1300

High molecular weight, low MFR, PP-B with very high impact strength

HA104E

PP-H

0.75

1500

Soil & Waste pipe systems

Natural high molecular weight, high melt flow rate PP-H characterised by well balanced stiffness to impact strength ratio at increased processing properties

Beta () PP BE60-7032

PP-H MRS10

0.3

1300

Pressure pipes and fittings

High molecular weight, low melt flow rate PP-H with fine grained -modification crystalline structure leading to excellent impact strength even at low temperatures, increased hydrostatic strength and improved chemical resistance. The material is coloured grey based on RAL 7032. Natural, high molecular weight, low MFR PP-H for manufacturing pipes, sheets and fittings by extrusion, injection molding or compression molding. It is characterised by high stiffness, high heat distortion temperature and high resistance to thermal ageing.

BE50

PP-H

0.25

1400

Industrial, nonpressure pipes, sheets, profiles, soil & waste water

BE50-7032

PP-H

0.3

1650

Non-pressure pipes, fittings and sheets

High molecular weight, low melt flow rate PP-H. The material is coloured grey based on RAL 7032.

RA130E8427

PP-R MRS10

0.25

900

Pressure pipes and fittings for industrial applications

High molecular weight, low melt flow rate PP-R. The material is coloured grey.