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    PHNC

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    Amit Mangaonkar
    GMT Power Operated Hollow High Speed Chucks are designed to rotate at high speeds on CNC lathes. They have a compact construction that offers advantages like less weight and low inertia to reduce dynamic effects on the machine spindle. These chucks have a large through bore and reduced jaw weights, making them suitable for bar work with low centrifugal losses even at high speeds. Centrifugally compensated chucks from GMT also have a mechanism to counteract centrifugal force losses at very high speeds through connected counterweights and lever arms.

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    PHNC

    Uploaded by

    Amit Mangaonkar
    238 views6 pages
    GMT Power Operated Hollow High Speed Chucks are designed to rotate at high speeds on CNC lathes. They have a compact construction that offers advantages like less weight and low inertia to reduce dynamic effects on the machine spindle. These chucks have a large through bore and reduced jaw weights, making them suitable for bar work with low centrifugal losses even at high speeds. Centrifugally compensated chucks from GMT also have a mechanism to counteract centrifugal force losses at very high speeds through connected counterweights and lever arms.

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    phnc

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    GMT Power Operated Hollow High Speed Chucks are designed to rotate at high speeds on CNC lathes. They have a compact construction that offers advantages like less weight and low inertia to reduce dynamic effects on the machine spindle. These chucks have a large through bore and reduced jaw weights, making them suitable for bar work with low centrifugal losses even at high speeds. Centrifugally compensated chucks from GMT also have a mechanism to counteract centrifugal force losses at very high speeds through connected counterweights and lever arms.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    238 views6 pages

    PHNC

    Uploaded by

    Amit Mangaonkar
    GMT Power Operated Hollow High Speed Chucks are designed to rotate at high speeds on CNC lathes. They have a compact construction that offers advantages like less weight and low inertia to reduce dynamic effects on the machine spindle. These chucks have a large through bore and reduced jaw weights, making them suitable for bar work with low centrifugal losses even at high speeds. Centrifugally compensated chucks from GMT also have a mechanism to counteract centrifugal force losses at very high speeds through connected counterweights and lever arms.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    The document discusses power chucks used on CNC lathes and their design features to handle high speeds and loads.

    The main components of the chuck include the wedge, base jaws, hard jaws, and body. The materials and features that enable them to withstand high forces are described.

    The centrifugally compensated chucks have a mechanism where the centrifugal losses at high speeds are compensated by connecting the base jaws to counterweights with levers.

    GMT Power Operated Hollow High Speed Chucks are designed to rotate at high speeds on CNC lathes.

    The compact construction of the PHNC Chucks offer further advantage of less weight and low inertia which have positive influence on the dynamic effect of CNC machine spindle. These chucks have a large through bore and are therefore suitable for bar work. The base jaws and top jaws weight are reduced in these chucks. This not only reduces the mass but also lowers the centre of gravity, which make the centrifugal losses low. Chucks on CNC machines need to deliver high initial gripping force. GMT takes care of this in the design by making the chuck operate with a large drawbar pull. Consequently, the wedge is designed to have large contact area with the . base jaws. The weight of the body, base jaws and hard jaws are less, without the other essential criteria being . sacrificed. The chuck body is recessed to remove a large extent of material to reduce the weight. (from . sizes 250 mm to 500 mm) The chuck body is forged steel. The guideways . are hardened and ground.

    The wedge, made of nickel chrome steel, is case hardened and ground on all the working surfaces. The base jaws also made of nickel chrome steel, are case hardened and ground to match both the wedge . and the body guideways. The base jaws are guided in the deep, wide, hardened slots in the body, which provide the ample bearing area necessary to withstand the forces resulting from . high gripping action. Provision has been made for manual lubrication of the sliding surfaces through grease nipples. Serrations are ground on the top face of the base jaws. The reversible hard jaws have ground serrations on the bottom to match the base jaws. The various radii on the hard jaws in conjunction with the serrations are designed to grip a wide . range of diameters. The hardened guideways of the body, nickel chrome case hardened and ground base jaws and the wedge ensure high load carrying capacity over . a very long period.
    2 Jaw and 4 Jaw chucks with through bore can be offered on request

    Chuck performance detail


    Chuck Size External Clamping Range Internal Max Min Max Min 135 128 10 1780 3670 7000 6 0.17 0.7

    Max Drawbar pull (Kgf) Max gripping force (Kgf) RPM max Weight (without top jaws) Kgs. Flywheel effect GD2 (Kpm2) Max top jaws weight (per set) Kgs.

    165 165 32 165 62 2000 5400 5000 12.5 0.2 1.5

    200 200 25 200 70 4000 8000 5000 18 0.38 1.7

    250 250 28 250 76 6000 12000 4000 27 0.8 3.5

    315 315 42 315 84 6000 13000 3200 43 2.6 4

    400 400 45 400 105 9000 20000 2500 94 8.4 7.5

    500 500 74 500 138 9000 21000 2000 132 24.8 7.5

    b q

    C1 j x 90

    Y2 d e n

    K2 K1

    n1

    O1 T1

    B1 O H2

    H1

    J2

    J1 G

    Z1

    N
    S1

    Special Execution

    m r P L J F C 5

    PHNC

    Counter Weight

    Base Jaw

    WITH THROUGH BORE


    Many CNC machines work at very high speeds. An ordinary, standard power chuck will not work at these speeds because the tremendous centrifugal force generated at these speeds will tend to loosen the job. More importantly, there will be an abrupt and huge loss in the gripping force of the chuck. When there is a loss in gripping power, it will adversely affect the cutting parameters of the lathe. GMT has come up with a chuck designed to take care of the problems arising out of such heavy centrifugal losses. The design is such that the clamping force is very near to that of static clamping force, even at very high speeds. These centrifugally compensated chucks' share many of the advantag. eous features of GMT's hollow power chucks. Besides having the above features, the centrifugally compensated chucks have a mechanism whereby the centrifugal losses arising due to very high . speeds is compensated. The base jaws are connected to counter weight by means of levers. In result, the centrifugal forces coming on the (a) counter weights, (b) base jaws and hard jaws are compensated or 'nullified' by each other. .
    Fsp

    Gripping Force Chart


    12,000 daN 10,000 Clamping Force 8000 6000 4000 2000 1000 2000

    RPM

    3000

    1/min

    4000

    Chuck performance detail


    Chuck Size

    External Clamping Range Internal

    Max Min Max Min

    Max Drawnbar Pull (Kgf) Max gripping force (Kgf) RPMmax. Weight (without top jaws) Kgs. 2 Fly wheel effect GD (Kpm2) Max top jaws weight (per set) Kgs.

    200 200 25 200 70 4000 8000 6300 21 0.38 1.7

    250 250 28 250 76 6000 12000 4500 32 0.8 3.5

    315 315 42 315 84 6000 13000 4000 51 2.6 4

    400 400 45 400 105 9000 20000 3000 105 8.4 7.5

    Stationary Clamping Force

    Maximum Clamping Force

    Centrifugal Force Compensation

    Centrifugal Force Loss

    500 500 74 500 138 9000 21000 2500 158 22.9 7.5

    b j x 90

    C1

    y2 e

    K2 D C K1

    n1

    J2 A1 E B1 O H2 A B T1

    O1 H1 J1

    Z1

    S1
    J H

    Special Execution

    m
    r
    p l

    S F C

    PHCNC
    All Dimensions in mm

    DIMENSIONAL SPECIFICATION
    Model Size A A1 B H7 B1 C C1 D Jaw Stroke E H6 F G PCD H H1 H2 O g6 O1 J J1 J2 K1 Max K2 Max N S S1 T1 PCD Z1 a b c min c max d e min j x 90 n n1 max q H7 y2 p H12 r m l v 04-72 200 200 215 48 102 90 94 5.3 170 6 133.4 3 x M12 M20 M55 x 2 62 35 15 55 28 4.5 15.5 20 8 M6 68 30 59 40 35.7 41 M12 8 1/16" 19 50 17 3.5 16 M8 23.5 45 80 04-73 250 250 265 65 127 98 102 5.3 220 6 171.4 3 x M16 M20 M72 x 2 78 35 24 55 28 9.5 10.5 20 8 M6 86 30 76 45 43.7 49 M16 10 1/16" 25 60 21 3.5 16 M10 26.5 60 105 04-74 315 315 330 82 145 108 112.5 5.3 300 6 235 3 x M20 M20 M92 x 2 98 35 28 55 28 19.5 0.5 20 8 M6 104 30 98 50 54.2 59.5 M16 10 1/16" 25 85 21 3.5 20 M10 56 60 125

    04-75 400 400 425 120 191 128 133 8 380 6 330.2 3 x M24 M24 M133 x 2 142 46 31 55 28 16.5 13.5 30 12 M8 145 30 118 60 74 82 M20 15 3/32" 34 103 25.5 3.5 20 M12 60 80 155

    04-76 500 500 525 160 231 128 133.5 8 380 6 330.2 6 x M24 M24 M172 x 3 182 46 36 55 28 13 17 30 12 M8 185 30 150 60 92 100 M20 15 3/32" 34 130 25.5 3.5 20 M12 115 100 170

    e1 x1
    x1

    e1 i1 e4 n i2

    g x1

    v1

    i1 n s1 t1 s e3
    t1

    s1

    t1

    s1

    jx90
    y1 g q r e2 v1
    g q

    jx90
    s

    e3 i3 y1 v1 e2

    jx90
    q y1 r

    Hard Jaw Size : 165


    Size g j x 90o n q H7 r s s1 t1 v1 x1 y1 Size g j x 90o n q +0.05 r s s1 t1 v1 x1 y1 Size e1 e2 e3 e4 i1 i2 i3

    Hard Jaw Sizes : 200 to 500


    HARD JAW SPECIFICATIONS
    *135 *165 35 23 1/16x90 1/16x90 14 19 10 12 4 4.5 14.5 17.5 9 11 53.4 78 41 27.5 12.5 20 4.5 8 *135 *165 35 23 1/16x90 1/16x90 14 19 10 12 4.5 4 17.5 14.5 11 9 75 54 30 25 20 12 5 8 *135 10-47 76-128 *165 62-72 32-40 119-129 62-136 200 35 1/16x90 19 17 5 20 14 75 50 17 8 200 35 1/16x90 19 17 5 20 14 70 40 15 8 200 25-99 25-102 74-152 124-200 70-150 116-190 166-200 200 120 130 250 45 1/16x90 25 21 6 26 18 106 58 29.5 8 250 45 1/16x90 25 21 6 26 18 120 50 35 8 250 28-104 41-124 123-206 205-250 76-160 156-242 236-250 250 160 170 315 50 1/16x90 25 21 6 26 18 104 62 30 8 315 50 1/16x90 25 21 6 26 18 120 50 35 8 315 42-170 56-195 135-275 220-315 84-218 148-303 228-315 315 200 170

    Soft Jaw

    400 60 3/32x90 34 25.5 6 34 22 142 75 45 9 400 60 3/32x90 34 25.5 6 34 22 155 60 41 12 400 45-265 80-240 129-354 298-400 105-265 217-377 331-400 400 250 200

    500 60 3/32x90 34 25.5 6 34 22 140 75 45 9 500 60 3/32x90 34 25.5 6 34 22 155 60 41 12 500 74-290 112-336 226-450 330-500 138-368 240-472 348-500 500 250 200

    SOFT JAW SPECIFICATIONS

    HARD JAW CLAMPING RANGE

    CYLINDER SELECTION CHART FOR PHNC AND PHCNC


    Size *135 *165 105 120 HydraulicCylinder CH HydraulicCylinder OCHNC/ OCHNC-S 100 100

    Notes: l are common for PHNC & PHCNC l are supplied as blanks and are common for PHNC & PHCNC * Offered in PHNC only. Hard Jaws Soft Jaws l Jaws are supplied with 2 Jaw Chuc ks l 1.5 x 60 o, 2.5 x 60 o, 3 x 60o on Base jaws, Hard jaws and Soft jaws can be offered on request. Only Soft Serration

    196, VELACHERY TAMBARAM MAIN ROAD, PALLIKKARANAI , CHENNAI - 600 100, INDIA

    All specifications subject to change. We reserve the right to change product specifications as part of product improvement

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