22.

September 2011

SHEV according to EN 12101-2

by GEZE GmbH www.geze.com

LEONARDO Markengebude (glass cube), Bad Driburg

AGENDA
1.0 Introduction
1.1 SHEV tasks 1.2 Parts of a SHEV

2.0 Definition
2.1 Explanation 2.2 Legal frameworks 2.3 Standards 2.4 Realisation

3.0 SHEV producer

3.1 Cascading 3.2 Cascading with Subcontracting

4.0 GEZE SHEV systems

4.1 Profile systems

by GEZE GmbH www.geze.com

LEONARDO Markengebude (glass cube), Bad Driburg

Overview SHEV
1.1 SHEVs tasks

1. phase
Removal of smoke Removal of heat fire gases

2. phase
Building a ,,smoke-free layer for the emergency exit Reduce the temperatures in the roof area Keep a smoke-less layer above the floor Reduce the horizontal propagation of fire

3. phase
Active rescue / personal protection (clear view for fleeing people) Reduction of fire damage reduce (Reduce the danger of a collapse) Easier fire-fighting (fire becomes visible)

Without SHEV

With SHEV

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Overview SHEV
1.2 Parts of a SHEV

SHEV =
Smoke and Heat Exhaust Ventilation system
Profile system Profile Seals Hinges Glass
Profile

Window

GEZE

Beschlag

Glas / Fllung

Antrieb

Befestigung / Konsole

SHEV

Kleinteile

Motor Consoles Fittings

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Drive

Overview SHEV
2.1 Definition
What means RWA and SHEV? RWA = Smoke and Heat Extraction Systems = is a security unit for fire prevention. RWA systems consists of at least the following: The opening system e.g. a SHEV The emergency power unit RWA switch An automatic trigger, e.g. a smoke detector Additional components are optionally also available SHEV = natural smoke and heat exhaust ventilators = The SHEV is the result Profile Beschlag Glas / Fllung Antrieb the entire / Konsole Kleinteile of standard DIN EN 12101-2 which applies to BefestigungEuropean Economic Area. The SHEV is a regulated product for naturally active smoke and heat extraction in the event of fire.

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Overview SHEV
2.2 Legal frameworks e.g. in Germany
Where must a SHEV according to EN 12101-2 be installed? when a smoke extraction is demanded by the building code-juridically If demanded by building authorities in the fire prevention draught within the scope of a planning permission Always when the SHEV is explicitly demanded

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Overview SHEV
2.2 Legal frameworks e.g. in Germany
Construction Products Directive (CPD) (Bauproduktrichtlinie) EU

implemented in Germany by

Bauproduktgesetz (national)

BAUREGELLISTE (national)

contains EN 12101-2

Landesbauordnung (LBO) pro Bundesland Musterbauordnung (MBO) und Sonderbauordnungen (SBO) der Bundeslnder
Decides whether a SHEV should be installed (catchwords: DIN 18232-2, aerodynamisch wirksame ffnung, Rauchabzug)
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Must a SHEV be installed?

Building

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Overview SHEV
2.2 Legal frameworks
Construction Products Directive (CPD)

This Building Products Guideline is part of the EU-regulations, which the member states should include in their own regulations. The member states are commit to ensure the free movement of goods on basis of the Building Products Guideline. There are essential requirement defined, which should be fulfilled by buildings. Will be replaced by Building Products Regulation 305/2011: valid and mandatory from 01.07.2013 on for producer in the EU.

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Overview SHEV
2.2 Legal frameworks other countries
Other countries

EN 12101-2 is an European Standard. It depends on the regulations for buildings in each country, if products according to this Standard (SHEVs) are mandatory.

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Seite 9

Overview SHEV
2.3 Testing and design standards
EN 12101-2 Test requirements Smoke and heat control systems Part 2: Specification for natural smoke and heat exhaust ventilators
Requirements on the classification and the production of a SHEV but not for planning, mounting or the fitting situation.

In Germany: DIN 18232-2 Requirements for planning, installation Smoke and heat control systems - Part 2: Natural smoke and heat exhaust ventilators; design, requirements and installation The DIN 18232-2 is the generally accepted regulation for the tasks of smoke and heat extraction in buildings. The calculation of the aerodynamic smoke extract surface is used for a RWA project of natural smoke and heat exhaust ventilators.
Calculation of the aerodynamic effective exhaust opening Required opening depending on room height, required smoke free layer, fire developing and propagation time. Calculation of the aerodynamic effective fresh air opening

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Overview SHEV
2.4 Tests according to EN 12101-2
initial type testing ITT according to EN 12101-2 The worst case should be tested: weakest profile, biggest size and weight, biggest opening surface and the drive with its accessories.

Aerodynamic opening width in m

Correction factor cv0 (without wind influence) and cvw (with wind influence) depends on the relation width /high and the opening angle (tested on profile or wooden model)

Function (type B) with dual function Re (1000)

Number of cycles , open within 60s (with dual function: 10.000 ventilation cycles + thereafter 1.000 RWA-cycles)

Snow load SL (...)

Test load [Pa = N/m]: Opening 3 times with indicated load and side wind within 60s.

Low temperature T (...)

C below zero: Opening 3 times at indicated temperature within 60 s

Wind load WL (...)

Test load on the closed window for 10min in opening direction, after that: function test

Heat resistance B (300)

Test at 300 C: The window is placed in a wall at / on an oven: after 5min opening and following 25min hold (Opening width may not reduce more than 10%)
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Overview SHEV
2.4 Tests according to EN 12101-2
initial type testing ITT according to EN 12101-2 These test results are summarized in a product pass (ITT). The SHEV System document contains all information to define the SHEV-System.

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Overview SHEV
2.4 Implementation- legal requirements
For a SHEV the EU-conformity assessment 1 is necessary The EU-conformity assessment 1 demands the following steps to get the CEmarking.

System
EU-conformity assessment 1

claim
Notified body Initial type testing(ITT) Certificate of conformity Initial inspection factory control annual inspection of FPC x x x x

Aim
CE - marking
producer

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Overview SHEV
2.4 Implementation- legal requirements
Classifications of a SHEV

CE mark with classification according to 12101-2

a) b) c) d) e) Name or trade mark of the supplier/ manufacturer Type and model Year of manufacture Technical charactersitics of the external energy supply Temperature of the thermal initiation device(if fitted) f) Aerodynamic opening width in m g) The classes for: Wind load WL(...) Snow load SL(...) Low temperature T(...) Function (type B) with dual function Re1000 Heat resistance B300 Number and year of the European Standard i.e. EN 12101-2:2003
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by GEZE GmbH www.geze.com

Overview SHEV
2.4 Begriffserklrungen - Umsetzung
Certificate of conformity

The notified body awards the certificate to the producer. After the certification the producer is authorized to produce these certain SHEVs.
declaration of conformity The producer declare that the produced product complies certain standards which exist for this product Attestation of conformity (CE marking) A specific product document which shows all the product data. created by the producer. declaration of manufacturer The producer creates a document which shows all the possible product tests and explains which product tests are testes with the product. (E.g. drives) Notified bodies testing laboratory, inspection body and certification body, e.g. IFT Rosenheim

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SHEV production
3 SHEV manufacturer
Who manufactures SHEVs?

GEZE provides drives. Whole windows are not in GEZEs product range. Therefore the SHEVs are manufactured by licensed manufacturer. GEZE provides the SHEV System (test results and information) and the licensed and certified manufacturer is responsible for manufacturing and sales. There are several GEZE-SHEV-manufacturer in Germany, who are certified by a notified body (e.g. ift or G). - Please ask our GEZE Sales team

Possibilities for SHEV manufacturing / selling in other countries: -Licensing and certifying manufacturer in the country -Requesting SHEVs from an already certified manufacturer e.g. in Germany

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Seite 16

SHEV production
3.1 SHEV partner system CASCADING
Step 1 2 3 Define SHEV system Initial type testing(ITT) Documentation:
ITT = Produktpass System documents WinCalc templates
Between GEZE and

Responsible System provider= GEZE GEZE orders tests from a notified body GEZE

Explanation
GEZE defines a SHEV system (drive, profile, opening mode, leaf dimensions, accessories ) SHEV tests to classify the SHEV-system

GEZE provides a SHEV documentation and give tips and drafts for manufacturing

User agreements contract

Producer 5 Supervision contract Producer and notified body

Between

Licenser gives the SHEV-system documents to the producer after signing the user agreements contract The producer need a certification by a notified body. The certification comprised: 1. Initial inspection factory control 2. annual inspection of FPC 3. Certificate of conformity The producer works according to GEZE specifications and is responsible for the product
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Production, FPC and placing the SHEV on the market

by GEZE GmbH www.geze.com

producer

SHEV production
3.2 SHEV partner system CASCADING with subcontracting
Step 1 2 3 4 5 Define SHEV system Initial type testing(ITT) Documentation: User agreements contract Supervision contracts Responsible System provider= GEZE GEZE orders tests from a notified body GEZE
Between GEZE and Producer

Explanation

(= partner)
Between partner,

metal worker and notified

body

Additional

5a

Formal obligation

between

partner and metal

worker 5b 6 FPC Production, FPC and placing the SHEV on the market
by GEZE GmbH www.geze.com

Partner commissioned sub-producer to create SHEV-windows. The metal worker gets all documents after signing the formal obligation

partner metal worker

and notified body

Metal worker complies the FPC and gets spotchecked by the notified body The producer works according to GEZE specifications and is responsible for the product
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producer

GEZE SHEV systems

4.1 Profile systems
GEZE is SHEV system provider. GEZE tested with following profile systems and owns the ITTs: Alcoa Aluprof Heroal Schueco Wicona
(ITT version 0.0) (ITT version 0.0) (ITT version 0.0) (ITT version 0.5) (ITT version 0.2)

GEZE drives are also included in SHEVs systems from Akotherm

state: Mai 2011

by GEZE GmbH www.geze.com

Seite 19

GEZE SHEV systems

4.1 Profilesystems
The following GEZE products have been tested for to use in certified SHEVs in accordance with DIN EN 12101 Part 2: Chaindrive E 740, E 820, E 860 Locking bracket Opening & locking system RWA 100E, RWA 105E, RWA 110E Spindle drive E 250 VdS, E 1500 VdS, E 3000, E 1500 S Retractable arm drive RWA K 600 (only for side hung windows) Locking drive Max. stroke of the drives, opening type, size and weight of the window leaves are defined by the tests. The results are summarized in the classification report, the system documents and WinCalc.

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MANY THANKS FOR YOUR ATTENTION!

GEZE GmbH. BEWEGUNG MIT SYSTEM

by GEZE GmbH www.geze.com

LEONARDO Markengebude (glass cube), Bad Driburg