SmartPlant 3D Equipment Modeling

Student Workbook

Version 2007

January 2007

Copyright
Copyright 2007 Intergraph Corporation. All Rights Reserved. Including software, file formats, and audiovisual displays; may be used pursuant to applicable software license agreement; contains confidential and proprietary information of Intergraph and/or third parties which is protected by copyright law, trade secret law, and international treaty, and may not be provided or otherwise made available without proper authorization.

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Table of Contents

Table of Contents
LAB-1: Placing Equipment from the Catalog............................................................4
LAB-2: Placing Equipment With Mate RelationShip ................................................10 LAB-3: Rotating Equipment While Placing / After Placement..................................12 LAB-4: Placing Equipment Using Different Coordinate System...............................15 LAB-5: Placing Equipment Using PG and Properties PageError! Bookmark not defined. LAB-6: Equipment Modifications..............................................................................20 LAB-7: Placing Equipment Using Copy/Paste...........Error! Bookmark not defined. LAB-8: Placing Shapes to Build Designed Equipment..............................................24 LAB-9: Adding Nozzles to Designed Equipment / Shapes........................................31 LAB-10: Adding Nozzles using By Point Option ......Error! Bookmark not defined. LAB-11: Placing Equipment from External modeler.................................................36 LAB-12: Placing Shapes to model a Vertical Vessel as Designed Equipment (OPTIONAL LAB) ...........................................................................Error! Bookmark not defined. LAB-13: Placing Equipment from PID ......................................................................48 LAB-14: Inserting Control Points ..............................Error! Bookmark not defined.

SmartPlant 3D Equipment Modeling Student Workbook 3

Equipment Labs

LAB-1: Placing Equipment Using Properties Page(Process equipment)

Objective
After completing this lab, you will be able to:
Place

equipment from catalog, with specified name correct parent system folder using property page and orient equipment while in placement mode using properties page

Define

Position Modify

equipment dimensions while in placement mode using properties page

Open a Session file with Imperial Units Note: Session file stores settings from the last time you were in SmartPlant 3D. The name of the current session file appears in the title bar of the application, along with the name of the task, model and filter. One of the settings saved in the session file is the workspace. See the common labs on how to define a workspace

2 Define Workspace to Display U03 and U03 CS 3 If you are not in the Equipment task, then select Task -> Equipment and Furnishing 4 Make sure the Active Permission Group is set to Equipment. Note: Objects that you place directly in the model are assigned to the active permission group. Therefore, you are responsible of making sure the equipment is assigned to the appropriate Permission Group.

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Equipment Labs

5 6 7

Activate PinPoint by Selecting Tools > PinPoint (make sure active Coordinate system is Global) Select Place Equipment Command Expand the Equipment Folder\Process Equipment\Vertical Vessels\Simple Vertical Vessel with Skirt folder until you see the part SWWSE210-E. Select the part and click the OK button.

8 9

Equipment Property page is displayed on your screen Key in T-101 for Name

10 Click in the System Field and select More

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Equipment Labs

Note: Objects that you place directly in the model are associated to a system in the System Hierarchy. Therefore, you are responsible for making sure the equipment is associated to the appropriate System. 11 System opens the Select System dialog box. Select the A2- >U03 -> Equipment System and Click the OK button.

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Equipment Labs

12 Switch to Position and Orientation Category

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Equipment Labs 13 Key in -21 For Easting, 40 for Northing and 2 for Elevation 14 Switch to Equipment Dimension Category Note: You can use preview button to understand/relate different dimension variables

15 Change the Vessel Length to 50 16 OK on the property page 17 Your view should resemble this

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Equipment Labs

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Equipment Labs

LAB-2: Placing Equipment Using Properties Page(Mechanical equipment)

Objective
After completing this lab, you will be able to:
Place

equipment from catalog, with specified name correct parent system folder using property page and orient equipment while in placement mode using properties page

Define

Position Modify

equipment dimensions while in placement mode using properties page

1 2 3 4 5

Open a Session file with Imperial Units Define Workspace to Display U03 and U03 CS If you are not in the Equipment task, then select Task -> Equipment and Furnishing Make sure the Active Permission Group is set to Equipment. Expand the Equipment\Equipment\Mechanical Equipment\Pumps\Pump until you see the part CPump002A8x6-E. Select the part and click the OK button.

Equipment Property page is displayed on your screen

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Equipment Labs 7 8 9 Key in P-101 for Name Click in the System Field and select More System opens the Select System dialog box. Select the A2- >U0 3-> Equipment System and Click the OK button.

10 Switch to Position and Orientation Category 11 Key in 1 For Easting, 12 for Northing and 2 for Elevation 12 OK on the property page 13 Your View should resemble this (Only Grids and Equipment Shown)

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Equipment Labs

LAB-3: Rotating Equipment While Placing / After Placement

Objective
After completing this lab, you will be able to:
Place

equipment using property page equipment during/after placement using arrow keys

Rotate

1 1 2 3 4 5

Open a Session file with Imperial Units Define Workspace to Display U04 and U04 CS Activate PinPoint if not already active Make Sure Active Coordinate System is set to Global Select Place Equipment command from the vertical toolbar to open the Select Equipment Dialog box. From Catalog Browser, Select Process\Horizontal Vessels\Storage Tank, Tank_001A_IMP_E

6 7

Equipment Property page is displayed on your screen Key in 40V-101 for Name

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Equipment Labs 8 9 Click in the System Field and select More System opens the Select System dialog box. Select the A2- > U04 -> Equipment System and Click the OK button.

10 Switch to Position and Orientation Category 11 Key in 98 For Easting, 100 6 for Northing and 6 for Elevation

12 OK on the property page 13 Your View should resemble this

SmartPlant 3D Equipment Modeling Student Workbook 13

Equipment Labs 14 Equipment is Placed and is still selected 15 Up / Down Axis is selected as rotation axis 16 Use Left/Right arrow key to rotate the equipment as shown

Note: While placing equipment, we could have changed the Bearing to 180 to get same rotation angle .

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Equipment Labs

LAB-4: Placing Designed Equipment and Equipment Component

Objective
After completing this lab, you will be able to:
Place Pace

designed equipment using property page

equipment component active Coordinate system

Change

1 2 3 4 5

Open a Session file with Imperial Units Define Workspace to Display U04 and U04 CS Activate PinPoint if not already active From Ribbon Bar, select more under Coordinate systems Expand Coordinate systems and select U04 CS

6 7

Ok on the Select Coordinate System form Select Set target to Origin Option

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Equipment Labs 8 9 Select Place Designed Equipment Command From Catalog Browser select, \Equipment\Process\Horizontal Vessels\Horizontal Drum with Saddle

10 Equipment Property page is displayed on your screen 11 Key in 41V-101 for Name 12 Click in the System Field and select More 13 System opens the Select System dialog box. Select the A2- > U04 -> Equipment System 14 Switch to Position and Orientation Category 15 Key in 5 For Easting, 8 for Northing and 23 for Elevation 16 OK on the property page 17 Select Place Equipment component command from the vertical toolbar 18 If prompted select 41V-101 from WSE 19 Locate E245 Horizontal Cylindrical Tank using the tree view. Select the part and click the OK button (Equipment Components\Process Components\Vessel &

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Equipment Labs Equipment Bodies\Horizontal Vessels and Tanks\Simple Horizontal Cylindrical Equipment Component (E245) 20 Equipment Property page is displayed on your screen 21 Key in Tank for Name 22 Switch to Position and Orientation Category 23 Key in 5 For Easting, 8 for Northing and 23 for Elevation 24 Switch to Equipment Dimension Category 25 Make the following Changes Vessel Center Height : 5 6 Vessel Diameter: 8 Vessel Length: 14 10 26 Change the Category to Equipment Support 27 Make the following Changes First Support Location: 3 Second Support Location: 9 Support Thickness: 6 (6 inches) Support Length: 7 28 Ok on the form 29 Your View should resemble this (only grids and equipment shown)

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Equipment Labs

LAB-5: Placing Equipment with Mate Relationship

Objective
After completing this lab, you will be able to:
Create

a Mate relationship between equipment and elevation plane

1 2 1 2 3 4 5 6 7

Open a Session file with Imperial Units Define Workspace to Display U04 and U04 CS Activate PinPoint if not already active Make Sure Active Coordinate System is Set to U04 CS Select Place Equipment command from the vertical toolbar to open the select Equipment Dialog box Select Pump_001A_IMP-E, under Equipment\Mechanical\Pumps\Pump Ok on the property page(without making any changes) Go to the Equipment ribbon bar and make sure the U04 -> Equipment System is set in the System drop down list Go to the Equipment ribbon bar, and key in 41P-101A in the Name field

8 3

Go to the PinPoint ribbon bar and key in 30 for East and 5for North In Work Space Explorer, Expand the Co-ordinate System folder, Expand U04 CS folder, Expand EL Axis and Click on EL-0-0 to mate the pump with elevation 0.

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Equipment Labs

In the Equipment Ribbon Bar, Key in 2 for offset

Right Click in the View to de-select the Equipment

10 Your View should resemble this(only grids and equipment shown)

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Equipment Labs

LAB-6: Equipment Modification

Objective
After completing this lab, you will be able to:
Make

changes to equipment/nozzle properties

1 2 3 4 5 6 7 8 9

Open a Session file with Imperial Units Define Workspace to Display U04 and U04 CS In workspace explorer expand 40V-101 Select Nozzle STNoz1 under, Equipment 40V-101 Open property page for nozzle STNoz1 Change the size to 6 and name to A Ok on the form Select Suction Nozzle under 41P-101A Open its Properties page

10 Change the size to 8 and name to N1 Note: After making changes, select Apply instead of OK. You do not need to close the properties page, just click on the next object to open new page. Now you have made changes to suction nozzle, hit apply and select discharge nozzle 11 Change the discharge to 6 and name to N2 12 Select Nozzle C, under T-101 (in U03) 13 Change N1 to 59(location tab)

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Equipment Labs

LAB-7: Moving / Copying Equipment

Objective
After completing this lab, you will be able to:
Move Copy

equipment using from/to point and paste equipment

1 2 3 4 5 6 7 8

Open a Session file with Imperial Units Define Workspace to Display U04 and U04 CS Set Coordinate system to Global Select Set target to origin option Select Equipment 40V-101 Select Move command from common ribbon bar Select Move from option Select Nozzle A as move from point

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Equipment Labs

Key in 98 for East, 99 8 for North and 8 3 for elevation

10 Click in the view to place the equipment at new location 11 Set Active Coordinate system to U04 CS 12 Select Set target to origin option 13 Select pump 41P-101A 1 2 Select Copy command When prompted for Reference point, select the Control Point at the bottom left corner

3 4 5 6

Select Paste command System opens the Paste Special form. U04\Equipment folder in Work Space Explorer is already selected as new system folder Uncheck the paste in place option Ok on the paste form

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Equipment Labs 7 8 9 Key in 30 for East, 11 for North and 2 for Elevation. Change the name to 41P-101B Your view should resemble this(only grids and equipment shown)

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Equipment Labs

LAB-8: Placing shapes to Build Designed Equipment

Objective
After completing this lab, you will be able to:
Build Use

designed equipment by putting shapes together

connect relationship to position/locate shapes

1 2 3 4 5 6 1 2 3 4 5 6 7

Open a Session file with Imperial Units Define Workspace to Display U01 and U01 CS Change the Active Coordinate system to U01 Select set target to origin option Select Place Designed Equipment Command From Catalog Browser select \Equipment\Process\Heat Exchangers\Kettle Heat Exchanger Equipment Property page is displayed on your screen Key in E-102 for Name Click in the System Field and select More System opens the Select System dialog box. Select the A2- > U01 -> Equipment System and Click the OK button. Switch to Position and Orientation Category Key in 5 For Easting, -20 for Northing and 6 for Elevation Switch to Definition Tab and set the classifications as shown (Definition Tab, Standard Category)

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Equipment Labs

Select Place shape Command(click on place shape command and hold the left mouse button to display list of shapes). Select Cylinder Shape from the shape options. If prompted, select Designed equipment E-102 in WSE

10 Enter A=20 and B=6 11 Using PinPoint place the shape at Easting: Northing: Elevation: 5 ft relative to the U01 coordinate system -20 ft relative to the U01 coordinate system 6 ft relative to the U01 coordinate system

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Equipment Labs 12 Select Place shape command and select Eccentric Cone from shapes 13 Select Designed equipment E-102 14 Enter A=3 ft, B=6 ft, C= 4 ft and Click OK 15 Change the Relationship to Connect from Mate

16 Select the Point at the East end of the Cylinder

17 Using Arrows Keys rotate the shape so it is Flat on Bottom(Use up arrow key to change rotation axis, left / right arrow key to rotate)

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Equipment Labs

Elevation View 18 Select Place Shape Command. Select a Cylinder 19 Identify E-102 20 Enter A=6 and B=4 21 Using Connect Place it at the free end of Eccentric cone

22 Select Place shape command 23 Select the Rectangular Solid shape 24 Enter A=4, B=6 and C=10 (C is 10 inches) 25 Using arrow keys rotate the shape as shown

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Equipment Labs

26 Place the shape at Easting: 4 ft relative to the first shape coordinate system Northing: 0 ft relative to the first shape coordinate system Elevation: -2 ft relative to the first shape coordinate system 27 Place a second Rectangular shape with same dimensions and orientation at Easting: 18 ft relative to the first shape coordinate system Northing: 0 ft relative to the first shape coordinate system Elevation: -2 ft relative to the first shape coordinate system

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Equipment Labs

28 Rename all the Shapes under Designed Equipment E-102 as Shown

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Equipment Labs 29 Add Head on Both ends of Equipment as shown.

30 Add 6 long 6 Dia cylinder on Bigger end of Equipment as Maintenance Envelope. ( Turn Maintenance Aspect on under Format View. Apply Surface style rule to make it transparent)

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Equipment Labs

LAB-9: Placing Nozzles

Objective
After completing this lab, you will be able to:
Add

nozzles using different options

1 2 3 4 5 6 7 8

Open a Session file with Imperial Units Define Workspace to Display U01 and U01 CS Change the Active Coordinate system to U01 Select set target to origin option Select Place Nozzle Command Select Shape(Main Cyl Body) under E-102 From the Port Type control on the Nozzle Properties form select Piping Straight Nozzle. Define the following Properties: PortIndex: 1 NorminalSize: 8 NPDUnitType: in Termination Class: Bolted Termination SubClass: Flanged End Preparation: RFFE End Practice: US Practice End Standard: Default Rating Practice: US Practice Pressure Rating: CL150 Flow Direction: Flow leaves this port Scroll down Nozzle Length: Name: 1 ft N1

Switch to the location tab and select Radial in the Placement Type control. Define the following:

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Equipment Labs

N1 = 4 ft N2 = 4 ft OR1 = 270 degree

Select Place Nozzle Command

10 Select Shape(Main Cyl Body) under E-102 11 From the Port Type control on the Nozzle Properties form select Piping Straight Nozzle. 12 Define the following Properties: PortIndex: NorminalSize: NPDUnitType: Termination Class: 2 8 in Bolted

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Equipment Labs Termination SubClass: Flanged End Preparation: RFFE End Practice: US Practice End Standard: Default Rating Practice: US Practice Pressure Rating: CL150 Flow Direction: Flow leaves this port Scroll down Nozzle Length: Name:

1 ft N2

Switch to the location tab and select Radial in the Placement Type control. Define the following: N1 = 18 ft N2 = 4 ft OR1 = 270 degree 13 Your view should resemble this

14 Activate PinPoint if not already active SmartPlant 3D Equipment Modeling Student Workbook 33

Equipment Labs 15 Define Workspace to Display U04 and U04 CS 16 Change the Active coordinate system to 41V-101(U04\equipment\) 17 Select Set target to origin option 18 Select Place Nozzle Command 19 Select Shape(Tank) under 41V-101 20 From the Port Type control on the Nozzle Properties form select Piping Straight Nozzle.
21 Define the following Properties, 8, RFFE, Length 1, Name N1 (Define Rest of

the properties as previous labs)

22 From Location Tab, select Position by point option. Ok on the form 23 Key in East 1, North 0 and Elevation 5 24 Rotate the Nozzle using arrow keys. Make sure RFFE is on top 25 Click to place the nozzle 26 Your View Should Resemble this (only equipment and grids shown)

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Equipment Labs
27 Select Place nozzle command 28 Select same Tank again 29 Define the following Properties, 8, RFFE, Length 1, Name N2 (Define Rest of

the properties as previous labs)

30 From Location Tab, select Position by point option. Ok on the form 31 Key in East 13 6, North 0 and Elevation -4 10 32 Rotate the Nozzle using arrow keys. Make sure RFFE is at the bottom 33 Click to place the nozzle

34 Your View Should Resemble this

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Equipment Labs

LAB-9: Importing Equipment from External Modeler

Objective
After completing this lab, you will be able to:
Place

equipment by importing from Sat/dgn file

1 2 3 4 5 6 7 8 9

Open a Session file with Imperial Units Define Workspace to Display U02 and U02 CS Activate PinPoint if not already active Change the active coordinate system to U02 CS Select Set target to origin option Select Place Designed Equipment Command From Catalog select \Equipment\Process\Horizontal Vessels\Horizontal Drum with Saddle OK on the property page Key in East 15, North 30 and Elevation 0

10 Left click to place the equipment 11 Change the System to U02, Equipment 12 Change the name to DR-100 13 Select the place imported shape from file command on the vertical toolbar. 14 If prompted, select DR-100 from the workspace explorer 15 Select the Tank_Shape.sat file from specified location 16 In the Display aspects dialog, select Simple Physical and click OK. 17 Key in East 15, North 30 and Elevation 0 18 Change the name of tank to Drum Body

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Equipment Labs 19 Change the Active coordinate system to DR-100

20 Select Set target to origin option 21 Select place Nozzle Command 22 Select Drum Body as shape to add nozzle to
23 Define the following Properties, 8, RFFE, Length 1, Name N1 (Define Rest of

the properties as previous labs)

24 From Location Tab, select Position by point option. Ok on the form 25 Key in East -2 6, North 8 and Elevation 9. 26 Rotate the Nozzle so RFFE is on top 27 Click in the view to place the nozzle

28 Your View Should Resemble this

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Equipment Labs

LAB-10: Building Equipment from Shapes and Equipment Component(Optional Lab)

Objective
After completing this lab, you will be able to:
Design

equipment by putting shapes and equipment component

NOTE: These are not detailed steps. Just an outline of things to consider 1 2 3 4 Open a Session file with Imperial Units Define Workspace to Display U02 and U02 CS Activate PinPoint if not already active Change the active coordinate system to U02 CS

38 SmartPlant 3D Equipment Modeling Student Workbook

Equipment Labs 5 6 7 8 9 Select Place Designed Equipment Command Select \Equipment\Process\Vertical Vessels\Simple Vertical Vessel with Skirt and click OK. Property page is displayed on your screen Key in VS-102 for Name Change the system to U02 -> Equipment System

10 OK on the property page 11 Place the design equipment at E -25, N -15 and EL 2 12 Select Place Shape command. Select the cylinder shape. 13 If prompted, select VS-102 as designed equipment 14 Place a Cylinder as base with dimensions A=6(inches) and B=10 15 Place the shape at E -25, N - 15 and EL 2 16 Rotate the shape so that the place point is at the Bottom 17 Change the name to Base 18 Select Place Equipment component command. Select VS-102 (if prompted) 19 Select E(210)-Vertical tank under \Equipment Components\Process Components\Vessel & Equipment Bodies\Vertical Vessels and Tanks\Simple Vertical Cylindrical Equipment Skirt Component (E210) 20 Property page is displayed on the screen 21 Change the name to Vertical Tank 22 Switch to Equipment Dimension Category

SmartPlant 3D Equipment Modeling Student Workbook 39

Equipment Labs 23 Make following changes

24 Switch to Equipment Support Category 25 Make following changes

26 Switch to Position and Orientation Category

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Equipment Labs 27 Make following changes and OK on the form

28 Place All nozzles by selecting DP2 under Vertical Tank. Nozzle Properties are detailed below

Nozzle: N1 Nozzle Length: 1

Name: N1

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Equipment Labs

Nozzle: N2 Nozzle Length: 1 6

Name: N2

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Equipment Labs

Nozzle: N3 Nozzle Length: 2

Name: N3

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Equipment Labs

Nozzle: N4

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Equipment Labs

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Equipment Labs

Adding Insulation Aspect

Add 3 insulation to the main Vessel Body( to equipment component, not design equipment) Define a Surface Style Rule to make Insulation Translucent

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Equipment Labs

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Equipment Labs

LAB-11: Placing Equipment from PID

Objective
After this lab students will be able to place and model Designed Equipment by transferring Data from PID Lecture: Instructor Needs to show/explain placing equipment and Nozzles from PID 1 2 3 4 5 6 7 8 Open a session file and define a filter for your workspace that includes the U02 and its coordinate system. Activate PinPoint if not already active Change the coordinate system to U02 CS Select Set target to origin option Go to Smartplant > View P&ID Select INT01 from the PID list, Select open button PID Viewer opens up in a Window Select Equipment T-162 from PID

48 SmartPlant 3D Equipment Modeling Student Workbook

Equipment Labs 9 Select Place Equipment Command

10 System opens up the Catalog Browser, and Simple Vertical Vessel is selected. Ok on the form (if not, select the equipment shown below)

11 System Opens up Compare design Basis form. This reflects difference between Model and PID

12 Select Update on the form. Click close 13 Software displays the properties page SmartPlant 3D Equipment Modeling Student Workbook 49

Equipment Labs 14 System fills the name from PID (T-162) 15 Change the system to U02 > Equipment 16 Change the Category to Equipment Dimension and make following changes

17 Switch to Equipment Support Category, Skirt top Dia 6, Bottom Dia 11, Skirt height 9 18 Switch to Platform Category and make following changes

19 Switch to Position and Orientation category 20 Place the Equipment at E 10, N -35, EL 2 21 Select the Nozzle, Vessel Noz1 at the top of the Equipment T-162 in the model.

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Equipment Labs 22 Select Smartplant, Correlate with Design Basis option 23 System prompts from Item from PID 24 Select Nozzle B2, at the top in PID Viewer

25 Select Update from Compare design basis form. This will change the nozzle properties in the model to match PID 26 Close the form 27 Select Nozzle B2 in WSE and open its properties page 28 Change its length to 1 6 29 Select the Nozzle, Vessel Noz2 on Equipment T-162 in the model. 30 Select Smartplant, Correlate with Design Basis option 31 System prompts from Item from PID

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Equipment Labs 32 Select Nozzle P2, in PID Viewer 33 Select Update from Compare design basis form. This will change the nozzle properties in the model to match PID 34 Close the form 35 Select Nozzle P2 in WSE and open its properties page 36 Change its length to 1 6 37 Switch to location tab and change N1 to 33. Ok on the form 38 Select the Nozzle, Vessel Noz3 on Equipment T-162 in the model. 39 Select Smartplant, Correlate with Design Basis option 40 System prompts from Item from PID 41 Select Nozzle A5, in PID Viewer 42 Select Update from Compare design basis form. This will change the nozzle properties in the model to match PID 43 Close the form 44 Select Nozzle A5 in WSE and open its properties page 45 Change its length to 1 6 46 Switch to location tab and change N1 to 32. Ok on the form 47 Select nozzle T3 in PID viewer 48 Select place nozzle command in the model 49 Select DP2, under T-162 in WSE, as the shape to add nozzle to. 50 Software displays Place Nozzle form with all Nozzle data already filled from PID. Change the length to 1 51 Switch to Location tab, and make following changes

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Equipment Labs

Place all the Nozzles from PID on EQP T-162.

SmartPlant 3D Equipment Modeling Student Workbook 53

Equipment Labs 52 Change your Workspace to Display all Filter 53 Expand U04, Equipment and select 41P-101A. 54 Select Copy command. 55 Select Top of Discharge nozzle as Reference point. 56 Select Paste command. Check Paste in Place option and Ok on the form 57 Select New Equipment (copied equipment) if not already selected 58 Open properties page 59 Change system to U02, equipment. 60 Switch to position and orientation category 61 Change the coordinates to E 25, N -50 and EL 3 WRT U02 CS 62 Select the copied equipment and go to Smartplant, Correlate with Design Basis. 63 System prompts for Select PID item to be correlated 64 In PID viewer select pump P-162. System displays Compare with Design Basis form. Select Update. 65 Select nozzle N1 under pump, select Smartplant compare design basis. 66 Update on the form. Close the form. This should turn nozzle green. 67 Update nozzle N2 same way. When done. The equipment and nozzles should turn green in the PID. If Equipment is not green, Select the equipment and select Compare with Design Basis. Select update. This will turn Equipment and Nozzles green in PID.

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Equipment Labs

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