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    SULPHUR VISCOSITY INDEX

    Uploaded by

    Wasti Ahmad
    Sulphur Viscosity

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    © All Rights Reserved
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    SULPHUR VISCOSITY INDEX

    Uploaded by

    Wasti Ahmad
    0 views3 pages
    Sulphur Viscosity

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    © © All Rights Reserved

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    Sulphur Viscosity

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    0 views3 pages

    SULPHUR VISCOSITY INDEX

    Uploaded by

    Wasti Ahmad
    Sulphur Viscosity

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
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    SULPHUR VISCOSITY INDEX

    S No TEMP ◦F TEMP ◦C VISCOSITY C.St


    1 250 ◦F 121.1 ◦C 11.5
    2 280 ◦F 137.8 ◦C 9.0
    3 300 ◦F 148.9 ◦C 6.8
    4 309 ◦F 153.9 ◦C 6.6
    5 316.5 ◦F 158.1 ◦C 8.0
    6 318.5 ◦F 159.2 ◦C 10.0
    7 321 ◦F 160.6 ◦C 20.0
    8 321 ◦F 160.6 ◦C 100.0
    9 322 ◦F 161.6 ◦C 1000.0
    10 324 ◦F 162.2 ◦C 4000.0
    11 325 ◦F 162.8 ◦C 6,000.0
    12 326 ◦F 163.3 ◦C 10,000.0
    13 329 ◦F 165.0 ◦C 20,000.0
    14 336 ◦F 168.9 ◦C 40,000.0
    15 344 ◦F 173.3 ◦C 60,000.0
    16 350 ◦F 176.7 ◦C 73,000.0
    17 370 ◦F 187.8 ◦C 92,000.0

    FIC-122 /102/103 OUT PUT & VALVE ACTION


    B A CONTROLLER
    OUTPUT
    0% 0% 0%
    25% 0% 20%
    50% 25% 40%
    75% 50% 60%
    100% 75% 80%
    100% 100% 100%

    92-PIC-3001 OUT PUT &ITS EFFECT ON UNITS


    EFFECT VALVE OUT PUT
    NO EFFECT 40%-60%
    ▲ TO UNIT ON S-1 60 % TO 70 %
    ▼ TO UNIT ON S-1 40 % TO 30 %
    ▲ TO UNIT ON S-2 70 % TO 80 %
    ▼ TO UNIT ON S-2 30 % TO 20 %
    ▲ TO UNIT ON S-3 80 % TO 90 %
    ▼ TO UNIT ON S-3 20% TO 10 %

    TV-529 OUT PUT & VALVE ACTION


    TO E-109 TO E-107 CONTROLLER
    OUTPUT
    100% 0% 0%
    75% 25% 25%
    50% 50% 50%
    25% 75 75
    0% 100% 100%
    REFRACTORY COLOR CODE
    REFRACTORY COLOR TEMP. ◦C
    RED JUST VISIBLE 480-540◦C
    DARK RED 540-590◦C
    DARK CHERRY 590-650◦C
    MEDIUM CHERRY 650-700◦C
    CHERRY OR FULL RED 700-760◦C
    BRIGHT RED 760-820◦C
    SALMON 820-930◦C
    ORANGE 930-1100◦C
    YELLOW 1100-1230◦C
    BRIGHT YELLOW 1320-1540◦C
    WHITE 1540-HIGHER
    STOICHIOMETRIC REACTION FURNACE OPERATION
    THE TARGET VALUE OF STOICHIOMETRIC FUEL GAS FIRING IS 99+_2 % AT
    STOICHIOMETRIC. THE DESIGN ANALYTICAL FOR STOICHIOMETRIC FUEL GAS COMBUSTION
    HAVE AN OXYGEN CONTENT 0.1 TO 0.2MOLE% OR LESS THEN 0.5 TO 0.9 CARBON-MONOXIDE O
    N DRY BASES
    STOICHIOMETRIC FUEL FIRING IS DEFINED AS :
    1- ALL HYDROGEN BURNED TO WATER
    2- ALL CARBON BURNED TO CARBON DI-OXIDE
    3- ALL HYDROGEN SULPHIDE (H2S ) IF PRESENT BURNED TO WATER & SULPHUR DI-OXIDE
    PURPOSE OF STOICHIOMETRIC FIRING:
    TO PREVENT CARBON SOOT FORMATION OR OXYGEN BREAKTHROUGH ON D/S OF R/F
    ACTUAL F.G FLOW = (FIC-104)( PI-301 +1.01)
    4.9

    AIR DEMAND IN A.G FIRING


    AIR DEMAND= FEED x H2S CONCENTRATION
    41.8
    = FEED x H2S CONCENTRATION x 0.02386

    CONCENTRATION OF OXYGEN IN AIR = 20.9 ( 20.9 x 2 = 41.8)

    ( 7.16 M3 AIR IS REQUIRED TO BURN 1 M3 OF H2S. SO FOR BURNING 1/3 OF H2S


    7.16 / 3= 2 .386 M3)
    SO AIR = FEED x H2S CONCENTRATION x 2.386
    100

    = FEED x H2S CONCENTRATION x 0.02386

    AIR DEMAND =FEED x H2S CONCENTRATION


    41.8
    AIR DEMAND =FEED x H2S CONCENTRATION(FIC-104+H.C IN FEED)
    41.8

    IF AIR IS MORE THEN THE REQUIRED , R.F TEMP WILL INCREASE AND V-103 TEMP WILL GO
    DOWN & VISE VERSA
    FORMULA FOR SULPHUR PRODUCTION
    SULPHUR PRODUCTION( PER DAY) = H2S CONCENTRATION x 32 x A/G FLOW x 24 x0.98
    100 x 22.414
    “ “ “ “ = H2S CONCENTRATION x A/G FLOW x 0.3358
    HENCE
    24 = 24 Hrs
    32= SULPHUR MOLECULAR WEIGHT
    0.98= PLANT EFFICIENCY
    22.411=

    TRI SODIUM PHOSPHATE REACTION


    Na3PO4 + CaCO3 ________ Ca PO4 + NaCO3

    IF THE PH WILL GO MORE THEN 11.0 IT WILL CAUSE IMBRITILMENT ( SOFTEN THE METAL )
    CBA SEQUENCE PHASES
    CONTROLLER SETPOINT/ PHASE STEP
    TARGET
    TI-553 280◦C V-104 HEAT-UP 1 ,2 , 3
    TI-553 300◦C V-104 PLATEAU 4
    TI-553 315◦C V-104 HEAT SOAK 5
    - 30 MIN TIMER V-104 HEAT SOAK 6
    TI-553 250◦C V-104 PRE-COOL 7 , 8, 9
    ADSORB / ADSORB V-105 / V-104 10……..18
    TI-555 280◦C V-105 HEAT-UP 19 , 20 , 21
    TI-555 300◦C V-105 PLATEAU 22
    TI-555 315◦C V-105 HEAT SOAK 23
    - 30 MIN TIMER V-105HEAT SOAK 24
    TI-555 250◦C V-105 PRE-COOL 25 , 26 , 27
    ADSORB / ADSORB V-104 / V-105 28………36

    HEAT-UP
    DURING THIS PHASE CATALYST BED IS HEATED UP TO THE POINT WHERE SULPHUR BEGINS
    TO BE REMOVE FROM CATALYST BED
    PLATEAU
    SULPHUR ACTIVELY REMOVED FROM CATALYST BED
    HEAT SOAK
    FINAL REMOVEL OF ANY RESIDUAL FROM CATALYST BED

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