CONTENTS

1. ENCLOSURE MODULE

2. DIESEL ENGINE

3. GENERATOR

4. RADIATOR

5. INTAKE AIR FILTER

6. LT COOLING WATER PUMP

7. THERMOSTATIC 3-WAY VALVE

8. EXPANSION JOINT & SILENCER

9. EXHAUST GAS PIPE

10. JW PREHEATING UNIT

11. PANEL
1. ENCLOSURE MODULE
 MODULE INSPECTION TEST RECORD PROTOCOL

CONTENTS

1. ENGINE LOAD TEST SHEET

2. ADJUSTMENT(MEASURING) DATA SHEET

3. SOUND LEVEL DATA SHEET

4. DIMENSION CHECK SHEET

5. VIBRATION MEASUREMENT
- GEN-SET

STX HEAVY INDUSTRIES CO., LTD.

 1. ENGINE LOAD TEST SHEET
DATE : 2012-10-17

LOAD % 25 % 50 % 75 % - 100 % REMARK

TIME OF RECORDING min 30 30 30 - 30

ENGINE SPEED rpm 900 900 900 - 900

GENERATOR SPEED rpm 900 900 900 - 900

ENGINE OUTPUT kW 370 740 1110 - 1480

EFFICIENCY OF GENERATOR(%) PF=1.0 94.6 96.4 96.6 96.4

GENERATOR OUTPUT kW 350 713 1072 - 1427

AMBIENT TEMPERATURE ℃ 23 22 22 - 23

ATMOSPHERIC PRESSURE mbar 1009 1009 1009 - 1009

H.T TEMP ENG OUTLET ℃ 75 76 78 - 80

H.T PRESS ENG INLET bar 2.5 2.6 2.5 - 2.5

L.T TEMP COOLER INLET ℃ 30 30 36 - 40

COOLING
L.T PRESS COOLER INLET bar 1.8 1.8 1.8 - 1.8
WATER
H.T TEMP INLET(LOCAL) ℃ - - - - -

H.T TEMP OUTLET(LOCAL) ℃ - - - - -

H.T PRESS INLET(LOCAL) bar - - - - -

TEMP ENG INLET ℃ 50 49 50 - 51

PRESS FILTER INLET bar 5.8 5.9 5.8 - 5.8

LUB. OIL PRESS ENGINE INLET bar 5.5 5.6 5.5 - 5.5

PRESS T/C INLET bar 2.0 2.0 2.0 - 2.0

PRESS ENG INLET(LOCAL) bar 32.0 29.0 30.0 - 29.0

CHARGE AIR TEMP COOLER OUTLET ℃ 45 33 46 - 59

CHARGE AIR PRESS COOLER OUTLET bar 0.4 1.0 2.0 - 2.8

MDU TEMP INLET FOR VENTILATION ℃ - - - - 22.0

MDU TEMP OUTLET FOR VENTILATION ℃ - - - - 36.0

BEARING TEMP(FORE) ℃ - - - - -

BEARING TEMP(AFT) ℃ 50 42 44 - 46

C.W TEMP COOLER IN ℃ - - - - -

GENERATOR C.W TEMP COOLER OUT ℃ - - - - -

R ℃ 48.0 35.0 39.0 - 46.0

WINDING
S ℃ 50.0 36.0 41.0 - 49.0
TEMP'
T ℃ 48.0 35.0 39.0 - 46.0

STX HEAVY INDUSTRIES CO., LTD.

 2. ADJUSTMENT(MEASURING) DATA SHEET
DATE : 2012-10-17

CRANK SHAFT DEFLECTION (COLD CONDITION) TEMP : 22 ℃ UNIT : 1/100 mm

CYL. NO. 1 2 3 4 5 6 7 8 9 STANDARD

Vert.Def
CB +2 +1 -2 -1 0 0 0 -1 Cyl.1~8
±4.0
C +3 +1 -2 -1 0 0 -1 -2
Hor. Def
T +4 +1 -1 -1 +1 0 0 -3 Cyl.1~8
±1.0
E +2 +1 -1 0 +1 0 0 -3
View From Flywheel
EB 0 0 0 0 0 0 0 0

STX HEAVY INDUSTRIES CO., LTD.

 3. SOUND LEVEL DATA SHEET
DATE : 2012-10-17

ENG MODEL 8L22HLX UNIT dB( A,C )

OUT PUT 1400 kW × 900 rpm DISTANCE 1.0 METER

ENGINE No. S8L22-00077

●5 ●6

●1 ●4

●2 ●3

DIESEL ENGINE GENERATOR

●1 ● 2,5 ● 3,6 ●4

COMMON BED

POINT
1 2 3 4 5 6
LOAD
100 % (Opened) 104.3 104.9 97.9 92.7 104.0 96.2

100 % (Closed) 92.6 89.2 85.8 88.9 90.8 86.8

Note: Above means of "Opened and Closed" is "Open and Close of MDU Enclosure door".

STX HEAVY INDUSTRIES CO., LTD.

 4. DIMENSION CHECK SHEET
DATE : 2012-10-17

MEASURING POINTS

TOLERANCE : ± 3.0 Unit : mm

Points a b c d e f g h i j k l m

Spec. 3372 130 980 400 3028 325 900 125 125 594 150 901 674

1'st 3371 131.2 980.1 400.5 3027.6 324.5 901.5 124.8 124.2 595 149.3 900.8 674.2

2'nd 3370.8 131.5 979.8 400.7 3027.5 324.8 901.2 124.5 123.8 594.8 149.2 900.7 674.5

3'rd 3371 131.5 979.8 400.3 3028 325.0 901.6 124.6 124.3 595.1 149.0 900.6 674.6

Ave. 3370.9 131.4 979.9 400.5 3027.7 324.8 901.4 124.6 124.1 595.0 149.2 900.7 674.4

Results Good Good Good Good Good Good Good Good Good Good Good Good Good

STX HEAVY INDUSTRIES CO., LTD.

 5. VIBRATION MEASUREMENT

Engine No.1
S8L22-00001
Gen-set DATE : 2012-10-17

Unit : mm/Sec
Load Longitudinal ( X ) Crosswise ( Y ) Vertical ( Z )
(100%) 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
NO.1 5.6 4.1 4.1 5.4 6.8 ㅡ ㅡ ㅡ 5.6 8.4 9.3 8.7 9.9 ㅡ ㅡ ㅡ 4.6 5.2 9.2 7.8 6.8 ㅡ ㅡ ㅡ

< MEASURING POSITION > Vibration Level Limits

1. CYL' BLOCK(TOP, T/C SIDE)
●1 ●2
●6 2. CYL' BLOCK(TOP, GOV' SIDE) Engine : ISO 10816-6
●7 ●5
3. RUBBER BRACKET(FORE) Alternator : ISO 8528-9
4. RUBBER BRACKET(END) (Unit:mm/sec,RMS)
5. GEN' BEARING(END) Engine Alternator
●3 ●4 6. GEN' COOLER(IF APPLIED) P >1250kVA P≤1250kVA
28.2
Z 7. GEN' BEARING(FORE, IF APPLIED) 18 22
Y
X
2. DIESEL ENGINE
3. GENERATOR
▶ EI PJT Generator Inspection Data Sheet 1 2 3 4 5 6 7 8
1 Test date 2012.05.04 2012.05.18 2012.05.19 2012.05.19 2012.07.10(am) 2012.07.11(pm) 2012.07.10(pm) 2012.07.11(am)
2 Ambient/Coolant temp [℃] 19.7 20.6 21.8 21.3 27.3 26.5 27.3 26.5
3 Serial No 20120859RBL00201 20120859RBL00302 20120859RAL00303 20120859RBL00301 20120859RBL00401 20120859RBL00402 20120859RBL00403 20120859RBL00301

4.1 Stator(U-V) [Ω] (reststance [Ω]) 0.0020827 0.0020862 0.0020940 0.0020943 0.0021180 0.0021200 0.0021210 0.0021140
Winding
4.

4.2 Rotor(I-K) (reststance [Ω]) 0.73398 0.7389 0.7374 0.7378 0.7482 0.7513 0.7488 0.7485
5 Residual voltage measuring 66.88 66.89 74.78 65.67 54.4 43.6 54 57.6
6 Adjustment range with voltage 432~528 428~524 428.12~523.16 432.0~528.1 428.8~524.8 439.2~527.2 428.8~524.4 428.8~524.4
7.1 1) H 1.0 0.7 0.6 0.4 0.6 0.5 0.7 0.5
(<2.3mm/sec rms)

2) V 0.3 0.4 0.7 0.4 0.3 0.3 0.6 0.2

7. Vibration

DE
measuring

3) A 0.7 0.4 0.7 0.3 0.5 0.4 0.7 0.4

7.2 1) H 1.5 1.2 0.7 1.0 1.0 0.8 1.2 0.9
2) V 0.6 0.4 0.4 0.4 0.4 0.2 0.7 0.2
N-DE
3) A 0.6 0.7 0.4 0.4 0.5 0.5 0.7 0.5
8.1 1) Stator [MΩ] ∞ ∞ ∞ ∞ 500 500 500 500
8. Insulation test

Before HV 2) Rotor [MΩ] ∞ ∞ ∞ ∞ 600 500 500 500

test 3) Space Heater [MΩ] ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞
8.2 1) Stator [MΩ] ∞ ∞ ∞ ∞ 500 500 500 500
2) Rotor [MΩ] ∞ ∞ ∞ ∞ 600 500 500 500
After HV test
3) Space Heater [MΩ] ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞
Short circuit Open circuit Short circuit rated Short circuit rated Short circuit rated Short circuit rated Short circuit rated Short circuit rated Short circuit rated
rated current rated current current current current current current current current
9.1 Ambient temperature [℃] 20.0 19.2 24.3 21.5 24.1 27.8 26.4 27.8 26.8
9.2 Air inlet [℃] 21.0 20.9 24.1 23.0 24.1 27.4 27.7 28.6 27.7
9.3 Air outlet [℃] 38.4 20.1 38.8 36.5 37.4 43.8 44.4 43.7 44.8
9. Temperature rise test

Frame [℃] 31.8 25.7 35.7 33.2 35.1 39.6 39.1 37.2 38.2
(@ 2 hours operation)

9.4

9.5 DE Bearing [℃] - - - - - - - - -

9.6 N-DE Bearing [℃] 57.0 51.4 54.1 51.8 55.7 58.3 57.7 58.5 59.8
9.7 Winding - ① [℃] 53.4 31.8 56.2 58.1 54.9 59.6 63.7 61.6 64.3
9.8 Winding - ② [℃] 54.8 32.5 58.7 54.6 61.6 60.8 65.6 625 63.8
9.9 Winding - ③ [℃] 54.5 31.8 59.7 60.6 59.6 62.6 59 63.6 63.9
9.10 Winding - ④ [℃] 58.5 32.2 58.7 60.4 59.9 64.7 62.6 65.8 65.2
9.11 Winding - ⑤ [℃] 56.6 31.5 57.8 62.4 56.9 69.3 61.7 59.6 62.8
9.12 Winding - ⑥ [℃] 55.8 31.9 57.6 57.1 59 62.5 59.9 62.9 65.8
9.13 Winding - ⑦ [℃] 51.4 31.6 54.5 61.8 53.8 58.6 62.7 64.7 62.3
9.14 Winding - ⑧ [℃] 56.2 32.1 58.1 54.2 63.3 62.3 62.3 62.8 65.5
9.15 Winding - ⑨ [℃] 53.1 31.3 58.2 54.2 56.4 58.5 61.4 63.7 64.6
Characteristic curves
10. Open & Short

10.1 I fg 1.002 Sample Sample Sample Sample Sample Sample Sample

10.2 I fo 1.188 Sample Sample Sample Sample Sample Sample Sample
Circuit

10.3 I fk 3.715 Sample Sample Sample Sample Sample Sample Sample

10.4 Short Circuit Ratio(Kc) 0.320 Sample Sample Sample Sample Sample Sample Sample
10.5 xd(saturated) 3.127 Sample Sample Sample Sample Sample Sample Sample
10.6 xd(unsaturated) 3.708 Sample Sample Sample Sample Sample Sample Sample
4. RADIATOR
5. INTAKE AIR FILTER
6. LT COOLING WATER PUMP
7. THERMOSTATIC 3-WAY VALVE
8. EXPANSION JOINT & SILENCER
9. EXHAUST GAS PIPE
10. JW PREHEATING UNIT
11. PANEL