Inspection Testing Commissioning Strategy

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ANNEXURE -1 WITH INDIVIDUAL PRICE

S. No. Location Equipment Name Specifications UOM Qty Test Description Rate Amount
1 Voc Test
2 IV Curve analysis
3 PV Plant PV Modules 575 Wp & 580 Wp, Nos 54,628 DC Insulation test - -
4 DC Current (String cables)
5 DC Polarity test
6 Inverter Allignments
7 Earthing point connection (minimum 2 points/ opposite axis)
8 Vantilation ducts & Air filters proper fixing
9 Checking inverter cabling for conformity to schematic diagrams.
10 AC side cable meggering & Voltage check
11 DC side cable meggering & Volatge check
12 AC side cable phase sequence
13 Inserting fuses or links (if applicable).
14 Checking the internal AC power supply, with polarity check on DC side
15 275 kW @ 50o C,
PV Plant String Inverter Nos 92 Functional test on exhaust fans. -
16 200A, 50 Hz Clockwise phase sequence availability for auxiliary power
17 Checking AC grid voltage.
Switching on the voltage supply by turning on the grid monitoring circuit
18
breaker
19 DC side floating voltage checking
20 Switching on the inverter and checking for power export to the grid
21 Human Interface Unit date setting & operation checking
22 Operating system upgradation
23 Communication checking with SCADA system
24 SPD point earthing continuity
25 Turns Ratio
26 Short Circuit test
27 Magnetic Balance
28 Magnetizing current
29 Vector Group
30 Winding Resistance
31 Insulation Resistance & Polarization Index on Power wiring
32 Insulation Resistance on control wiring
33 DGA & PPM for Oil
Inverter Duty 12.5 MVA, 0.8/33
34 ICR Nos 2 BDV Oil 14,000.00 28,000.00
Transformer kV, ONAN
35 HV & LV CT Testing (IR,Ratio,Winding Resistance,Polarity,Knee Point)
36 Scheme check
37 Before unloading - IR & Magnetising balance
38 Functional Test on wiring of Marshallig Box
Verification of WTI/OTI/GOR/PRV/MOG settings and verification of Alarm
39
and trippings
40 Operation of OCTC
41 Verfication of Transformer Earthing
42 Stablity Test - Differential & REF Stability
43 Functional Test of NIFPS
44 Lamp Test, Out of Service Check
45 Fire Detector Check
46 Sequence Test
ICRs NIFPS Systems For IDT Nos 2 -
47 Oil leakage test
48 Configuration with operation checking from relay panel
49 Nitrogen gas pressure checking
50 Mechanical valve oprtion checking
51 Insulation Resistance Test
52 Measurment of voltage Ratio
53 Measurement of winding resistance
54 Magnetic balance test & Magnetising current test
Auxilary
55 20 kVA, 800 / 415 V,
ICR Transformer with Nos 2 Short Circuit test 14,000.00 28,000.00
56 Dry type Vector Group
Aux panel
57 Functional Test on wiring of Marshallig Box
ANNEXURE -1 WITH INDIVIDUAL PRICE
S. No. Location Equipment Name Specifications UOM Qty Test Description Rate Amount
Verification of WTI/OTI/GOR/PRV/MOG settings and verification of Alarm
58
and trippings
59 Tap Changer operation
60 Insulation Resistance Test
61 Measurement of winding resistance
62 Polarity test
UPS and
63 verfication of CT rating
ICR associated baterry 415 V Nos 2 14,000.00 28,000.00
64 bank with UPS DB Verfication of Panel earthing
65 CT, PT Functional test, dimension and Rating verification
66 MFM Function verification for all the parameters.
67 Ratio test
68 Insulation Resistance Test
69 Measurement of winding resistance
70 Polarity test
Auxilary Panels
71 verfication of CT rating
ICR (ACDB , DCDB, 415 V Lot 1 30,000.00 30,000.00
72 UPS DB) Verfication of Panel earthing
73 CT, PT Functional test, dimension and Rating verification
74 MFM Function verification for all the parameters.
75 Ratio test
76 800V, ACB-4000A, Control Transformer tests - IR test, Voltage ratio, Winding resistance
77 800V, EDO, Micro Bus bar tests - IR test, CRM
78 processor based- 1 MCCB tests - IR test
LT Panels -
79 no. MCCB Setting verification and ensuring settings as per Relay chart
(between String
80 ICRs MCCB- 320A, 12 Nos 8 ACB Setting verification and ensuring settings as per Relay chart 14,000.00 112,000.00
inverters & IDT)
81 nos.+ 1 spare MFM Function verification for all the parameters.
with MCCBs
82 MCCB-32A, 800V CT, PT Functional test, dimension and Rating verification
Metering- MFM
83 ACB tests - IR test, CRM, Breaking Operating Timing test, Coil Resistance,
0.5CL, RS485, CT-
84 Array IR Test
85 Yard, Hi-pot Test
HT Cable LS 1 32,000.00 32,000.00
86 MCR & Physical verification of the Termination kits
87 PSS Continuity Test & Phase sequence
88 MCR & IR Test
ICRs, LT Cable LS 1 60,480.00 60,480.00
89 Array Continuity Test
90 Continuity Test
91 Array Yard DC Cable LS 1 verifcation of the colur coding -
92 IR test
93 Spring charge operation
94 Wiring check (Closing and Tripping circuits
95 Insulation resistance measurement,
96 Heater and illumination circuit operation, healthiness of fuses

Door interlock for the operation of VCB, secondary injection for CT and PT
97 VCB-1250A, 25kA signal for meters operation & relay operation and energy meter operation,
for 3sec
98 CT-300/1-1-1A, CRM at 100A DC for all bus bars & VCB
99 Core-1-0.5, 10VA Scheme checking
100 (MET), Core-2- Check for swgr module grounding
5P20,10VA (PROT.),
101 Proper alignment
Core-3-PS
102 PT- Check swgr limit switch for test and service position,
103 33kV/√3/110/√3/11 Configuration of relay and its settings,
104 0/√3/110/√3, Core- CT and PT Polarity Test
105 ICRs 33 kV ICOG 1: CL 0.5, 30VA Nos 2 Timing measurement test 28,000.00 56,000.00
106 Core-2: CL 3P,30VA, Hi-Pot Test
Core-3: CL 3P,20VA,
107 MFM communication check
25kA,1SEC
108 Protection-50, 50N, Indoor CT & PT testing
109 51, Class-II La checking
110 51N,95,86,94,87T, Bus Bar - IR, CRM & HV test
111 Trafo aux relays CT, PT Functional test, dimension and Rating verification
112 Metering- MFM- Breaker Cable termination and phase sequence verification
0.5CL with RS485 MFM Function verification for all the parameters, MFM communication
113 LA- 30kV x 3 nos. verification
ANNEXURE -1 WITH INDIVIDUAL PRICE
S. No. Location Equipment Name Specifications UOM Qty Test Description Rate Amount
114 Phase sequence verification as per Layout
115 Interlock between isolator and Circuit breaker
116 Electrical functional vericiation of Motors (Manual and Remote)
117 Closing and opening from SCADA
118 Class-II SA checking
119 Pick up and drop out voltage,
120 Relay configuration,
121 Simulation for V,I,Z for various protection
122 Electromagnetic Insulation resistance between AC to DC terminals
123 MCR & PSS relays and Lot - Check operating characteristics by secondary injection -
numerical relays
124 Check minimum pick up voltage of DC coils
Check CT connections with particular reference to their polarities for
125
differential type relays
126 Relay settings (from Engg.)
Measurement of earth resistance at all earth electrodes/pits of transformers,
127
control room
128 All Plant Earthing grid + Pits Nos 74 Measurment of ERT of Switchyard, ICR area and MCR Periphery. 200.00 14,800.00
129 Calculation of ERT value of Electronic earthing
130 Function continuity verification of earthing.
131 Cable Schedules & Verification of Cable schedules.
Lot 1 24,000.00 24,000.00
132 Terminations Preparation and submissin of ASBUILT Cable schedules
133 Verification of the instalaltion of Structure, logger and sensors
134 Functional testing of Logger, Sensors.
135 WMS Lot - Verifcation of proper data validation in SCADA for the sensors installaed. -
Verification of the establishment of communcation between WMS logger
136
and SCADA.
All functional tests until successful operation of SCADA, as aprt of
137 SCADA Lot 1 -
precommissioning
413,280.00

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