Metallurgy Practice Questions
Metallurgy Practice Questions
Metallurgy Practice Questions
Question 1:
a. CO
b. FeSiO3
c. MgSiO3
d. CaSiO3
Question 2:
a. Gravity separation
b. Froth floatation
c. Eletcrolytic separation
d. Smelting
Question 3:
a. stibnite
b. realgar
c. cinnabar
d. angelesite
Question 4:
A. Cinnabar
B. Argentite
C. Copper pyrites
a. Only A
b. Only B
c. Only C
d. Either A or B
Question 5:
a. Azurite
b. Cuprite
c. Malachite
d. Covellite
Question 6:
The chemical composition of slag formed during the smelting process in the
extraction of copper is
a. Cu2O + FeS
b. FeSiO3
c. CuFeS2
d. Cu2S + FeO
Question 7:
a. Iron, gold
b. Tin
c. gold
d. Iron, tin
Question 8:
Question 10:
a. Zone refining
b. Goldschmidt alumino thermite process
c. Kroll's process
Question 11:
a. leaching
b. poling
c. distillation
d. cupellation
Question 12:
Which of the following metals will never occur in the anode mud of the electrolytic
refining of copper?
a. Silver
b. Gold
c. Platinum
d. Copper
Question 13:
a. carbon reduction
b. hydrogen reduction
c. electrolytic reduction
d. zone refining
Question 14:
(2) Aniline
a. Only (1)
b. Only (2)
c. Only (3)
Question 15:
a. Limestone
b. Sodium carbonate
c. Magnesite
d. Haematite
Question 16:
a. Sodium
b. Platinum
c. Magnesium
d. Potassium
Question 17:
b. Electrolysis
d. Corrosion
Question 18:
a. Gravity separation
b. Magnetic separation
c. Leaching
d. Froth floatation
Question 19:
Question 20:
Gangue have:
b. Silt
c. Gravel
d. All of these
Question 21:
In the extraction of some metals from their ores, coke can be used as:
a. Oxidizing agent
b. Reducing agent
c. Catalyst
d. Flux
Question 22:
a. G with temperature
b. H with temperature
c. G with pressure
d. G - TS with temperature
Question 23:
a. During the decomposition of an oxide into oxygen and metal vapour, entropy
increases.
Question 24:
Question 25:
a. Bayer's process
b. Decomposition
c. Cyanide process
d. Hall's process
Question 26:
From the Ellingham graphs on carbon, which of the following statements is false?
Question 27:
In the cyanide process for extraction of gold and silver from ores, the cyanide
solution acts as a:
a. Reducing agent to reduce the gold and silver compounds present in the ores
into the metallic states.
b. Leaching agent to bring the gold and silver into solution as cyanide
complexes and thus separate these metals from the ores.
c. Leaching agent to dissolve all the other constituents of the ores leaving the
gold and silver as metals.
d. Leaching agent to bring the ores into solution.
Question 28:
Zone refining is a technique used primarily for which one of the following process?
a. Alloying
b. Tempering
c. Sintering
d. Purification
Question 29:
Assertion:
Reason:
Question 30:
a. Distillation
b. Poling
c. Liquation
d. Reduction
Question 31:
Zn-Ag alloy formed in the upper layer of molten lead is skimmed off from the surface
of the molten lead by perforated ladles. This alloy contains lead as impurity. This
impurity of Pb is removed by:
a. Distillation process
b. Cupellation
c. Liquation
d. Bett's electrolysis
Question 32:
a. Magnetite
b. Cassiterite
c. Galena
d. Malachite
Question 33:
The oil used in the froth floatation method for the purification of ore is _________.
a. Coconut oil
b. Olive oil
c. Pine oil
d. Castor oil
Question 34:
a. Iron
b. Copper
c. Aluminium
d. Silver
Question 35:
a. Copper
b. Tungsten
c. Aluminium
d. Steel
Question 36:
a. Aluminium
b. Copper
c. Iron
d. Zinc
Question 37:
During the process of electrorefining of Cu, some metals present as impurity settle
as anode mud. These are:
a. Sn and Ag
b. Pb and Zn
c. Ag and Au
d. Fe and Ni
Question 38:
a. Parke's method
b. MacArthur-Forest method
c. Serpeck method
d. Hall's method
Question 39:
b. CaO + H2 O → Ca(OH)2
c. 2Mg + O2 → 2MgO
Question 40:
The powdered ore is agitated with water or washed with running stream of water.
The heavy ore particles and lighter impurities are separated. This method of
concentration is known as:
a. Metallurgy
b. Leaching
d. Gravity separation
Question 41:
A (process) B (electrolyte)
(I) Downs Cell (W) Fused MgCl2
(II) Dow sea (X) Fused Al2O3+Na3AlF6
water
(III) Hall-Heroult (Y) Fused KHF2
Question 42:
c. Electrolytic reduction
Question 43:
a. Coke
b. Calcium carbonate
c. Sodium hydroxide
d. Sodium carbonate
Question 44:
b. Ultra pure Al
Question 45:
Keeping in mind the concepts of oxidation and reduction, identify the correct
statement.
a. HCl is a weak reducing agent than HBr and I2 is a stronger oxidising agent
than Br2.
Answers
Explanations
Question 1 :This option is correct because in extraction of iron, gangue is removed by addition
of flux to remove it as slag. Here, in extraction of iron, flux used is CaO and slag formed will be
CaSiO3.
Question 2 :This option is correct as smelting is used to get pure metal out of metal oxide and
it is not a method of concentration of ores.
Question 4 :
In the metallurgy of silver, the respective metal is eached with a dilute solution of NaCN or KCN
in the presence of air, which supplies O2 . The metal is obtained later by replacement reaction.
The reactions involved are-
− − −
4Ag + 8CN + 2H2 O + O2 → 4[M(CN)2 ] + 4OH
− 2−
2[Ag(CN )2 ] + Zn → [Zn(CN )4 ] + 2Ag
Question 6 :
Question 7 :
Gold cyanidation (also known as the cyanide process or the MacArthur-Forrest process) is a
hydrometallurgical technique for extracting gold from low-grade ore by converting the gold to a
water-soluble coordination complex. It is the most commonly used leaching process for gold
extraction.
Question 8 :
Some metal oxides cannot be reduced satisfactorily by carbon. For them, aluminium, a more
reactive metal, is used. The process is called thermic process or alumino-thermic process.
Since this process is only for those metals that can't be reduced by Carbon. Therefore,
Aluminium is used in place of Carbon and it acts as an reducing agent.
Question 9 :
Electrolytic reduction process is generally used for the highly electropositive metals like
Potassium, which cannot get reduced in aqueous solutions.
Question 10 :
In Goldschmidt's alumino thermite process, is used when a high temperature is needed for
carbon to reduce an oxide. In this process a large amount of energy (1675 kJ mol−1) is
liberated on oxidation to Al2O3.
Question 11 :
Silver containing lead as impurity is removed by cupellation. ➡ This is the process by which we
can separate the noble metals such as gold and silver from base metals
Question 12 :
In electrorefining step, impurities like Fe, Ni, Zn get dissolved in the solution while Au, Ag, Se, Te
and Pt are deposited as anode mud below the anode.
Question 13 :
Zone melting or zone refining is a method of purifying crystals in which a narrow region of
crystal is molten and this molten zone is moved along the crystal. The molten region melts
impure solid at its front edge and leaves a wake of a pure metal solidified behind it. This
method is used to prepare high purity materials mainly semiconductors for transistors.
Question 14 :
Question 15 :
Solution : (d) Lime stone (CaCO3 ) is a basic flux. It is used to removed acidic impurities like
SiO2 as CaSiO3 (slag).
Question 16 :
Platinum is a chemical element with the symbol Pt and atomic number 78. It is a dense,
malleable, ductile, highly unreactive, precious, silverish-white transition metal. Since it is noble
metal it is found in free state.
Question 17 :
Corrosion is not a step in the extraction of ore.
The metals extracted from Earth's crust endure the process of concentration to remove
impurities from the ore. Several processes, different for each metal like roasting and reduction
are done to get the pure metal from it's combined state like sulphides or oxides.
Question 18 :
Question 19 :
The ore that exists inside our earth contains dust, stone, quartz and other foreign materials. The
impurities are called gangue or matrix in the ore. During the concentration process, care is
taken to remove the matrix from the ore.
Question 20 :
The definition of gangue is worthless rock or mineral in which valuable minerals are
found. Gangue are the impurities which are mixed closely with the ores. It is unwanted material
which is of no market value and it is waste rock or mineral or sand etc.
Question 21 :
In the extraction of some metals from their ores, coke can be used as reducing agent.
Metals below carbon in the reactivity series can be extracted using carbon. Carbon reduces the
metal oxides that are extracted when heated.
For example, the common ores of iron are both iron oxides, and these can be reduced to iron by
heating them with carbon in the form of coke.
Ellingham diagram represents the change in free energy (ΔG) with temperature.
An Ellingham diagram is a graph showing the temperature dependence of the stability for
compounds. This analysis is usually used to evaluate the ease of reduction of metal oxides and
sulphides.
The diagrams are useful in predicting the conditions under which an ore will be reduced to its
metal. The analysis is thermodynamic in nature and ignores reaction kinetics. Thus, processes
that are predicted to be favourable by the Ellingham diagram can still be slow.
Question 23 :
During the decomposition of an oxide into oxygen and metal vapour entropy increases as gas is
produced in the reaction.
Since, both ΔH and ΔS are positive, the temperature should be high enough so that TΔS>ΔH,
Question 24 :
The ore is first converted into pure aluminium oxide by the Bayer Process and this is then
electrolysed in solution in molten cryolite another aluminium compound. The aluminium oxide
has too high a melting point to electrolyse on its own. The usual aluminium ore is bauxite.
Question 25 :
The process of leaching, alumina using sodium carbonate is called Hall's process.
Bauxite is concentrated through Hall’s process, in which sodium aluminate is prepared using
sodium carbonate in bauxite. When excess carbon dioxide is passed through sodium aluminate
in the presence of water, it forms aluminium hydroxide along with sodium carbonate. When
dried aluminium hydroxide is ignited, alumina is formed.
Question 27 :
In the cyanide process for extraction of gold and silver from ores, the cyanide solution acts as a
leaching agent to bring the gold and silver into solution as cyanide complexes and thus
separate these metals from the ores.
Silver and gold are extracted by the cyanide process (Mac Arthur - Forrest process). After the
preliminary crushing and concentration by froth floatation process, the ore (crushed auriferous
rocks in the case of gold) is leached with dilute (0.4 - 7%) solution of sodium cyanide made
alkaline by adding lime kept agitated by a current of air. Silver (or gold) pass into solution as
argentocyanide (or aurocyanide).
It is based on the fact that gold/silver dissolves in dilute solution of sodium cyanide in presence
of atmospheric oxygen with the formation of complex cyanide.
Reaction:
Question 28 :
Zone refining is a method of purification used for semiconductors like Si, Ge and Ga.
Zone refining process is used to get the purest form of elements. It is a technique for the
purification of a crystalline material and especially a metal in which a molten region travels
through the material to be refined, picks up impurities at its advancing edge, and then allows
the purified part to recrystallize at its opposite edge.
Question 29 :
Both assertion and reason are true and reason is the correct explanation of assertion.
Liquation process is based on the difference in fusibility of the metal and impurities. When the
impurities are less fusible than the metal itself, the process is employed. Lead, tin, and bismuth
possess a low melting point and the refining of such metals is carried out through the process
of liquidation as their melting point is lower than the impurities.
Question 30 :
Lead contains impurities such as cu, Ag, Bi, sb and sn. Silver is removed by parke's process
where motten zinc is added to motten impure lead, The former is inmiscible with the latter. Siver
is more soluble in motten zinc than in molten lead. Zinc - silver alloy solidifies earlier then
molten lead and thus can be separated.
Question 31 :
It is used for the refining of metals having low melting point and are associated with high
melting impurities. Example, Pb, sn, sb, Bi and Hg. The impure metal is heated on the sloping
hearth of a furnace. The pure metal flows down leaving behind the non-fusible material on the
hearth.
Question 32 :
Froth flotation is a process for selectively separating of hydrophobic materials from hydrophilic.
This is used in mineral processing, paper recycling and waste-water treatment industries. This
method is used for the concentration of sulphide ores such as galena (PbS ), zinc blende (ZnS)
and copper pyrite (CuFeS2 ).
Question 33 :
The oil used in the froth floatation method for the purification of ore is Pine oil.
Froth Floatation process is suitable for sulphide ores. The process is based on different wetting
characteristics of the ore and gangue particles with water and pine oil.
The ore is wetted by oil and impurities are wetted by water. Ore particles are adsorbed on
potassium or sodium ethyl xanthate (as a collector) and come at the surface along with the
froth. Froth stabiliser (cresols, aniline) stabilise the froth.
Hence, the correct option is (C).
Question 34 :
Casting is a manufacturing process by which a liquid material is usually poured into a mold,
which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified
part is also known as a casting, which is ejected or broken out of the mold to complete the
process. Iron is the best metal amongst the given options for sharp casting.
Question 35 :
1
Aluminium is a strong and lightweight metal. This weight of aluminium is almost rd the
3
weight of steel. This allows the aircraft to carry more weight. The metal aluminium is corrosion
resistant and this ensures the safety of passengers.
Question 36 :
Oxides of Mn and Cr are not satisfactorily reduced by carbon. So, these metals are extracted
by the reduction of their oxides with Aluminium powder.
Question 37 :
During the process of electrorefining of Cu, some metals present as impurity settle as anode
mud. These are Ag and Au.
When an electric current is passed through the electrolyte, the anode gradually dissolves and
pure copper is deposited on the cathode which gradually grows in size. The impurities like
Fe,Zn,Ni, etc, dissolve in the solution as sulphates while gold, silver, platinum settle down below
the anode as anode mud.
The method of extraction of silver by cyano complex formation followed by metal displacement
is called as MacArthur-Forest method. Cyanide process is used for the extraction of Ag which is
also called as MacArthur-Forest process.
Ag
2
S + 4NaCN → 2Na [Ag(CN)2 ] + Na2 S (reversible reaction)
Question 39 :
2Mg + O2 → 2MgO
In this, Magnesium undergoes oxidation adding 2 electrons from Oxygen while Oxygen
undergoes reduction by losing two electrons. Therefore, the reaction has simultaneous
oxidation and reduction reaction and called Redox Reaction.
In Na2 SO4 + BaCl2 → BaSO4 + 2NaCl too there is no change in oxidation state.
Question 40 :
The powdered ore is agitated with water or washed with running stream of water. The heavy ore
particles and lighter impurities are separated. This method of concentration is known as Gravity
separation.
Hydraulic washing is based on the difference between specific gravities of the ore and the
gangue particles. It is, therefore, a type of gravity separation. In one such process, an upward
stream of running water is used to wash the powdered ore. The lighter gangue particles are
washed away and the heavier ore particles are left behind.
Question 41 :
(II) In Downs cell molten M gCl2 is electrolyzed, the electrolyte used in the cell is a fused
mixture of 4096N aCl and 6096CaCl2 .
(II) In Dow process, M g(OH )2 is precipitated from sea-water by slurrying with calcined
dolomite and then converting it to M gCl2 by reacting with H Cl. In Dow sea water process, the
electrolyte used is fused M gCl2 .
(III) In the Hall-Heroult process, the electrolyte used is a fused mixture of Al2 O3 and
N a3 AI F 6 .
Question 42 :
Highly electropositive elements like Na, K, Al, Mg, Ca, Al can't be reduced by Carbon at
moderate temperature. At high temperature, the metal combines with carbon to form carbide.
So, these metals are extracted by electrolysis of their oxides and this process is called
electrolytic reduction.
Question 43 :
Hall's process is used for the extraction of Aluminum from Alumina. Bauxite is concentrated
through Hall’s process, in which sodium aluminate is prepared using sodium carbonate in
bauxite. When excess carbon dioxide is passed through sodium aluminate in the presence of
water, it forms aluminum hydroxide along with sodium carbonate. When dried aluminum
hydroxide is ignited, alumina is formed.
Question 44 :
Zone refining is based upon fractional crystallization as the impurity prefers to stay in the melt
and on solidification only pure metals solidifies on the surface of melt.
In this process solubility of the impurities in the metal in molten and solid states is
different. This process is known as ultra-purification because it results in impurity level
decreasing to ppm level.
Halogens have a strong tendency to accept electrons. The substances that accept electrons
from others are termed oxidizing agents. Thus, halogens act as good oxidizing agents.
The oxidizing powers of halogens are measured in terms of their electrode potentials. The
electrode potential is the potential difference developed between the electrode and the
electrolyte.
HCl is a weak reducing agent than HBr and Br2 is a stronger oxidizing agent than I2 .
The oxidation state of Sulphur in sodium thiosulphate (Na2 S2 O3 ) is a whole number (+2),
while that in sodium tetrathionate (Na2 S4 O6 ) it is a fraction (+2.5).