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    100043-11

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    100043-11

    Uploaded by

    Vu Huynh
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    © © All Rights Reserved

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    Copyright:

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    3 views3 pages

    100043-11

    Uploaded by

    Vu Huynh

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    © All Rights Reserved
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    of 3

    ENGINEERING

    TOMORROW

    TTS/TGS/TTH/TGH Spare Part Instructions

    KIT INVERTER ASSEMBLY


    100043-5, 8, and 11

    Installation and servicing of Danfoss Turbocor® compressors by qualified and product trained personnel only.
    Follow these instructions and sound refrigeration/electrical/servicing practices relating to installation,
    commissioning, maintenance and service.

    Consult the appropriate Never power compressor Always wear appropriately Recover all refrigerant
    Danfoss Turbocor (DTC) without covers in place and rated safety equipment when from compressor in
    Service Manual on secured. working around equipment accordance with local
    turbocor.danfoss.com for and/or components codes and ensure pressure
    detailed service instructions. Removing the mains input energized with high voltage. is fully vented before the
    cover will expose you to a removal of refrigerant
    voltage hazard of up to 575V. This equipment contains containing components.
    Ensure the mains input power hazardous voltages that
    is off and locked out before can cause serious injury or
    removing cover. death.

    Before removing top cover,


    wait at least 20 minutes after
    isolating AC power to allow
    the high voltage capacitors to
    discharge.

    1 - Introduction:
    INVERTER ASSEMBLY replacement.

    This kit contains the Inverter, O-rings, and fasteners. Please refer to our Service Manual for details regarding the
    replacement of the Inverter.

    Page 1 of 3 Document number: 700472 REV P © Copyright Danfoss | 2019.06


    ENGINEERING
    TOMORROW

    We have made the TTS/TGS/TTH/TGH Service Manual available to anyone. To access the manual, you may scan the
    applicable QR code below or you may go to our DTC website at www.turbocoroem.com. At the top of the page there is a
    pull-down menu called “Quick Links.” Click this menu and select the appropriate service manual.

    Refer to the applicable QR code below to download the TTS/TGS/TTH/TGH Service Manual.

    English Chinese

    2 - INVERTER ASSEMBLY Removal Instructions:


    1. Isolate compressor power as described in Section “Electrical Isolation of the Compressor” of the Service Manual
    (M-SV-001).
    2. Isolate the compressor and recover the refrigerant according to industry standards.
    3. Remove the top covers.
    4. Remove the Capacitor Cover.
    5. Remove the Soft Start.
    6. Remove the AC mains input terminals and bus bars.
    7. Carefully lift the DC Bus Bars and capacitors out as an assembly. Do not remove the bleed resistors or capacitors
    from the bus bars.
    8. Remove the compressor cable harness.
    9. Carefully remove the SCR Cooling Manifold from the Inverter Heat Sink Plate and the SCR Manifold Return Brass
    Fitting.
    10. Disconnect all wiring connections from the DC-DC.

    NOTE: There is no need to remove the DC-DC converter from the Inverter heat sink plate at this time.

    11. Remove the Inverter from the compressor main housing.


    12. Remove and discard the large Inverter O-ring from the compressor housing.
    13. Remove and discard the two (2) O-rings from the SCR Manifold Return Brass Fitting.
    14. Remove the DC-DC Converter from the Inverter Heat Sink Plate.

    3 - Inverter Assembly Installation Instruction:


    1. Clean O-ring grove in the main compressor housing and SCR Manifold Return Brass Fitting with a lint-free cloth.
    2. Apply O-lube and install the O-rings SCR Manifold Return Brass Fitting.
    3. Apply O-lube and install the Inverter O-ring in the compressor housing groove.
    4. Install the DC-DC Converter.

    NOTE: Installing the DC-DC Converter at this point will ease installation rather than waiting until the Inverter
    assembly has been installed onto the compressor.

    5. Remove the backing material from the Inverter Heat Sink Plate of the new Inverter. Use caution to not damage
    the bottom sealing surface of the Inverter.
    6. Install the new Inverter assembly.
    7. Clean the O-ring groove on top of the Inverter Heat Sink Plate with a lint-free cloth.
    8. Apply O-Lube to the provided SCR Heat Sink O-ring and place in the O-ring grove in the Inverter Heat Sink Plate
    and install.
    9. Apply O-lube to the two (2) new O-rings on the SCR Manifold Return Brass Fitting and install.
    10. Carefully install the SCR cooling plate over the SCR Manifold Return Brass Fitting.

    Page 2 of 3 Document number: 700472 REV P © Copyright Danfoss | 2019.06


    ENGINEERING
    TOMORROW

    NOTE: Before proceeding, ensure that the SCR Cooling Plate is fully seated onto the SCR Manifold Return Brass
    Fitting.

    11. Install the compressor cable harness.


    12. Install the DC Bus Bar and Capacitor assembly.
    13. Connect all electrical connections to the DC-DC Converter.
    14. Install the Mains Input Terminals.
    15. Install the Soft Start.
    16. Install the Capacitor Cover.
    17. Install the top covers.
    18. Leak test and evacuate compressor in accordance with standard industry practices.
    19. Return the compressor to normal operation.

    4 - Kit Contents:

    KIT 100043-5, -8, and -11


    QTY Part(s) Description Picture(s)

    1 INVERTER ASSEMBLY

    1 O-RING #2-112

    2 O-RING #2-113

    1 O-RING #2-377

    1 LUBRICATION-SUPER-O-LUBE-2G

    18 WASHER M6 FLAT

    18 SCREW M6X30 SOCKET HEAD CAP

    4 SCREW M6X35 SOCKET HEAD CAP

    Danfoss can accept no responsibility for possible errors in catalogues, brochures, and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
    already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
    All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

    Page 3 of 3 Document number: 700472 REV P © Copyright Danfoss | 2019.06

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