M/s.

Malvis Industries Pre-Feasibility Report

PRE-FEASIBILITY REPORT
For

Proposed Pesticides, Pesticide Intermediates And

Specialty chemicals
By
M/s. MALVIS INDUSTRIES

C-25/2, Sayakha Industrial Area, Vagra, Sayakha GIDC,

Dist.: Bharuch, Gujarat - 392140.

September –2019

Conducted & Prepared By

GREEN GROUP
Green Empire, Above AXIS Bank, Near Yash Complex, Gotri, Vadodara
(Gujarat), India.
Integrated HSEQR Consulting Engineers, Scientists & Trainers
(MoEFCC Recognized & Gazetted Environmental Laboratory & QCI
NABET Accredited EIA Consultants)
Certified for ISO 9001, ISO 14001, NABL/ISO 17025 & OHSAS 18001
(ISO 45000)

Gujarat DISH Approved: DISH/A-Legal/2018/291

Web: www.greencircleinc.com Also visit www.envergy.co.in

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M/s. Malvis Industries Pre-Feasibility Report

CHAPTER 1
EXECUTIVE SUMMARY

M/s. Malvis Industries proposes to pesticides, pesticide intermediates and specialty chemicals in
manufacturing unit located at C-25/2, Sayakha Industrial Area, Vagra, Sayakha GIDC, Estate,
Dist.: Bharuch, Gujarat -392140.

The proposed project falls under the item no. 5(b) pesticides industry and pesticide specific
intermediates (excluding formulations) , 5(f) Synthetic organic chemicals industry (dyes and dye
intermediate; bulk drugs) and under Category A as per the EIA notification-2006 (as amended
timely). Hence it is required to apply for approval of Terms of Reference (TOR) with Form-I along
with Pre-feasibility Report to the MoEF&CC, Delhi. The EIA study is required to comply with all
the approved TORs from MoEF&CC. Project is located within GIDC. Hence public consultation is
exempted for the project.

The pre-feasibility report includes a brief introduction of the company, need and justification of the
project, Process description, required and available resources, proposed Environment Management
Systems, existing land-use and proposed infrastructure, project schedule and cost estimate, and
proposed Terms of reference for conducting the EIA studies.

The site is well connected with road and railway, nearest city is Bharuch (30 Km, SE). Narmada
River is passing through ESE direction at a distance of 13 Km. There is no reserved forest, national
park in surrounding 10 km radius. The project doesn’t fall under CRZ boundaries.

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M/s. Malvis Industries Pre-Feasibility Report

CHAPTER 2
INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION
2.1 Identification of project and project proponent

2.1.1 Identification of project

M/s. Malvis Industries proposes to set up pesticides, pesticide intermediates and specialty chemicals
in manufacturing unit located at C-25/2, Sayakha Industrial Area, Vagra, Sayakha GIDC, Estate,
and Dist.: Bharuch, Gujarat -392140.

The unit has proposed to manufacture specialty chemicals up to 400 MT/M. The total land area of
the plot is 2594.47 sq. m.

2.1.2 Project Proponent

M/s. Malvis Industries is promoted by Mr. Janakbhai G. Malvi – CEO of the company, along with
Mr. Amrishbhai G Malvi, Mr.Harikrishna S. Chauhan – Partners of the company.

2.2 Brief description of nature of project

The proposed project falls under the item no. 5(b) pesticides industry and pesticide specific
intermediates (excluding formulations) and 5(f) i.e. Synthetic organic chemicals industry (dyes &
dye intermediates; bulk drugs and under Category A as per the EIA notification-2006 (as amended
timely). Project is located within GIDC. Hence public consultation is exempted for the project.

2.3 Need of project and its importance to the country and/or region

The demand for products intended to be manufactured is increasing in the country. The project will
save forex as certain products import will be reduced. This will also generate direct and indirect
employment opportunity for various levels of people.

2.4 Demands-Supply Gap

Based on our informal survey of the market with our current customers and various traders, we
have found that there is a big potential for the range of the products.

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M/s. Malvis Industries Pre-Feasibility Report

2.5 Imports vs. Indigenous production

Raw materials will be purchased from indigenous production. This helps in the economic
development of the country to a great level. Thus, to decrease the dependency on imports, the
project can work in a positive manner.
Based on the current cost of indigenous raw materials and the non-availability of some materials,
we will import some of the key raw materials as they are not available indigenously. This will make
us very competitive against imported finished products and we will export of our finished products
in the international market.

2.6 Export possibility

We shall explore the possibility of export the products.

2.7 Domestic/Export Markets

Our products have good demand in local & international markets. We shall explore the possibility
of export the products.

2.8 Employment Generation (Direct and Indirect) due to project.

M/s. Malvis Industries will give direct employment to local people based on qualification and
requirement. In addition to direct employment, indirect employment shall generate ancillary
Business to some extent for the local population.

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M/s. Malvis Industries Pre-Feasibility Report

CHAPTER 3
PROJECT DESCRIPTION

3.1 Type of Project including interlinked and interdependent projects, if any.

The project is neither an interlinked project nor an interdependent project. It proposes to

manufacture specialty chemicals. The project falls under category ‘A’, section 5(b) and 5(f) of
EIA notification, 2006 and amendment thereof.

 Location (map showing general location, specific location and project boundary &
project site layout) with coordinates.
Co-ordinates of the Project Site:

TABLE NO.1 -FOUR CORNER LATITUDE AND LONGITUDE

Sr. No. Corners Latitude Longitude

1 A 21° 46’ 55.2” N 72° 49’ 16.2” E
2 B 21° 46’56.80” N 72° 49’ 16.23” E
3 C 21° 46’ 57.08” N 72° 49’ 17.82” E
4 D 21° 46’ 55.17” N 72° 49’ 17.91” E

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 M/s. Malvis Industries Pre-Feasibility Report

 Project Site (Google Map)

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M/s. Malvis Industries Pre-Feasibility Report

 PLANT LAYOUT OF THE UNIT

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 M/s. Malvis Industries Pre-Feasibility Report

3.3 Details of alternate sites considered and the basis of selecting the proposed site,
particularly the environmental considerations gone into should be highlighted.
Looking to the international market demand of the products it was decided by M/s. Malvis
Industries.
 Major factors involved in the selection of site are listed below:
 Minor site clearance activities shall be carried out.
 The project site is located on level ground, which does not require any major land filling
for area grading work.
 Proximity to Raw Material suppliers.
 Site is very well connected by road and railway.
 Availability of Fuel, Power, TSDF, etc.
 Modern infrastructure support and amenities at par in other global markets, including:
 Efficient transport facilities.
 Environment-friendly zone.
 Uninterrupted power supply.

3.4 Size or Magnitude of Operation

The details of products with capacity and mode of transport of products are given in below table:

TABLE NO.2 PRODUCT DETAILS

Sr. QUANTITY End-use of

Name of the Products CAS no. (MT/MONTH)
No. products
GROUP-1
1 Cypermethrin 52315-07-8 Agro Chemical
2 Meta Phenoxy Benzyl Alcohol (MPBA) 13826-35-2 Agro Chemical
3 Meta Phenoxy Benzaldehyde (MPBD) 39515-51-0 Agro Chemical
4 Para Bromo fluoro Benzene 460-00-4 Agro Chemical
200.00
5 Permethrin 52645-53-1 Agro Chemical
6 Styrenated Phenol 61788-44-1 Rubber Chemical
7 Tri ethyl benzyl ammonium chloride 56-37-1 Agro Chemical

8 D V Acid Chloride /CMAC 52314-67-7 Agro Chemical

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 M/s. Malvis Industries Pre-Feasibility Report

Sr. QUANTITY End-use of

Name of the Products CAS no. (MT/MONTH)
No. products
GROUP-2
Speciality
9 Meta Bromo Anisole 2398-37-0
Chemical
Speciality
10 Meta Bromo Nitro Benzene 585-79-5
Chemical
Speciality
11 N-Butyl Bromide 109-65-9
Chemical
Speciality
12 Tetra Butyl Ammonium Bromide 1643-19-2
Chemical
Speciality
13 N-Propyl Bromide 106-94-5
Chemical
Speciality
14 1-Bromo 3 Chloro Propane 109-70-6
Chemical
Speciality
15 ISO-Butyl Bromide 78-77-3
Chemical
Speciality
16 4-Amino, 1,2,4 Triazole 584-13-4
Chemical
Speciality
17 Para Nitro Benzyl Bromide 110-11-8
Chemical
Speciality
18 N-Pentyl Bromide 110-53-2
Chemical
Speciality
19 1,2-di bromo ethane 106-93-4
Chemical
100.00
Speciality
20 Ethyl Bromide 74-96-4
Chemical
Speciality
21 Tri Phenyl Phosphine 603-35-0
Chemical
Speciality
22 Ethyl tri phenyl Phosphonium Bromide 1530-32-1
Chemical
Speciality
23 Mono Bromo Acetic Acid 79-08-3
Chemical
Speciality
24 N-Bromo Succinimide 128-08-5
Chemical
Speciality
25 Diethyl, Dipropyl Malonate 6065-63-0
Chemical
Speciality
26 Methyl Tri Phenyl Phosphonium Bromide 1779-49-3
Chemical
Speciality
27 1H-1,2,4 Triazole 288-88-0
Chemical
Speciality
28 1,3 Dichloro Acetone 534-07-6
Chemical
Speciality
29 Bromo Benzene 108-86-1
Chemical
Speciality
30 Iso Propyl Bromide 75-26-3
Chemical

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 M/s. Malvis Industries Pre-Feasibility Report

Sr. QUANTITY End-use of

Name of the Products CAS no. (MT/MONTH)
No. products
Speciality
31 Tetra Ethyl Ammonium Bromide 71-91-0
Chemical

Speciality
32 Meta Chloro Propiophenone 34841-35-5
Chemical

Group 3 Inorganic Products

Speciality
33 Bromine 7726-95-6
Chemical
Speciality
34 Sodium Bromide 7647-15-6
Chemical
Speciality
35 Calcium Bromide 7789-41-5
Chemical
Speciality
36 Zinc Bromide 7699-45-8 100.00
Chemical
Speciality
37 Hydrobromic Acid 48% 106-93-4
Chemical
Speciality
38 Calcium Chloride 7440-70-2
Chemical
Speciality
39 Lithium Bromide 7550-35-8
Chemical
400.00

3.5 Project Description with process details (a schematic diagram/flow chart showing the
Project layout, components of the project, etc. should be given)
Please find attached as Annexure-IV.

3.6 Raw Material required along with estimated quantity, likely source, marketing area of
final product/s, mode of transport of raw material and Finished product.
For raw material required along with quantity. Please refer Annexure-I. We shall procure the
raw material as much as possible from domestic market and if there is no availability of any raw
material we will import. We shall explore the possibility of export the finished products.

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be
briefly outlined.
There is no optimization/recycling and reuse envisaged in the project.

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M/s. Malvis Industries Pre-Feasibility Report

3.8 Availability of water its source, energy/power requirement and source should be given.
Water Source
3.8.1 Water Source
Total water requirement shall be met through GIDC Water Supply.

TABLE NO. 3 WATER REQUIREMENT DETAILS

Fresh Water required

Sr.No. Types Of Activity
KL/Day-Proposed

1 Group - I - Process 8.23

2 Group - II - Process 8.52
3 Group -III- Process* (Inorganic Products) 2.34
4 Boiler 14.91
5 Cooling ( Make - up) 10.00
6 Washing 1.00
7 Gardening 5.00
8 Domestic use 5.00
Total 55.00
Note: To be consider Product No – 1, 10, 37 as a Maximum Fresh water for Group 1, 2 & 3
accordingly

TABLE NO. 4 WASTE WATER GENERATION DETAILS

Sr.No. PRODUCT NAME Waste Water

Generation KL/Day
1 Group - I - Process 9.96
2 Group - II - Process 1.81
3 Group -III- Process * (Inorganic Products) 23.12
4 Boiler Blow down 2.61
5 Cooling Blow Down 2.00
6 Washing 0.50
7 Domestic use 4.5
Total 44.50
Note: To be consider Product No – 1, 32, 33 as a Maximum Effluent Water Group 1, 2 & 3
accordingly

REMARK: Group 3 Products are Inorganic Products.

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M/s. Malvis Industries Pre-Feasibility Report

WATER BALANCE DIAGRAM

3.8.2 Electricity Requirement

 Power required :100 KVA
Source : GEB

3.8.3 Fuel requirement & stack details

 Fuel Requirement:
Coal/Bio coal : 2 MT/day
Diesel : 10 Liter/ Hr.

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M/s. Malvis Industries Pre-Feasibility Report

 TABLE NO. 5 FLUE GAS EMISSION THROUGH STACK:

Stack Air Pollution

Sr. Stack Fuel Permissible
Height Control Parameter
No. Attached to Used Limit
(meter) Measure
Steam Boiler Coal/Bio Mechanical
1. 22
(Capacity -2 MT) coal Dust Collector
2. Hot Air Generator 22
Coal/Bio Cyclone & Bag PM 150 mg/Nm3
coal Filer SOX 100 ppm
NOX 50 ppm
D.G.Set (Capacity Adequate Stack
3. 11 Diesel
-250 KVA) Height

 TABLE NO. 6 PROCESS GAS EMISSION DETAILS

Stack Height Parameter Permissible

Sr NO. Stack Attached To APCM
(meter) Limit (mg/Nm3)

Process Vent‐I Multicyclone

1 (attached to Drier & 11 PM 150 Separator/Bag
Cooler) Filter
Process Vent‐II
CL2, 9
(attached to
2 11 HCl, 20 Alkali Scrubber
Reaction
HBr 5
Vessel)

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M/s. Malvis Industries Pre-Feasibility Report

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their
Management/disposal

Total
Sr.
Hazardous waste Cat. No. Quantity Method of disposal
No (MT/Annum)
Sch‐I/ 16.66 Collection, Storage, Reuse or sell to
1 Used Oil
5.1 Kgs/Month Registered Refiners.
Discarded/Contain Sch‐I/ 1.66 Collection, Storage, Reuse or sell to
2
ers/ Barrels/ liners 33.1 MT/Month GPCB authorized vendor.
Sch‐I/ 16.00 Collection, Storage & send to
3 ETP sludge
35.3 MT/Month common TSDF site BEIL Dahej.
Collection, Storage & send to
Sch‐I/ 4.00
4 Process Waste common TSDF site BEIL Dahej. To be
28.1 MT/Month
Consider Group ‐3(Product No: 38)
Collection, Storage & send to
CHWIF or Co-process BEIL-
Sch-I/ 33.1
Ankleshwar. To be Consider Group ‐
5 Distillation Residue
36.1 MT/Month
1(Product No: 3) & Group ‐2(Product
No: 9)
Collection, Storage & Captive
Consumption or sell to end
Sch‐II/ 485.00
6 HCL Solution user/s having Rule 9 Permission. To be
B‐15 MT/Month
Consider Group ‐1(Product No: 3) &
Group ‐2(Product No: 23)
Collection, Storage & Captive
Consumption or sell to end
Sch‐II/ 806.5 user/s having Rule 9 Permission. To be
7 HBr Solution
B‐15 MT/Month Consider Group ‐1(Product No: 4),
Group ‐2(Product No: 23) & Group ‐
3(Product No: 39)
Collection, Storage & Captive
Consumption or sell to end
Sch‐II/ 1142.0
8 H2SO4 Solution user/s having Rule 9 Permission. To be
B‐15 MT/Month
Consider Group ‐1(Product No: 3) &
Group ‐2(Product No: 10)
Collection, Storage & Captive
Ortho Bromo 28.00 Consumption or sell to end
9 28.6
Flouro Benzene MT/Month user/s. having Rule 9 Permission. To be
Consider Group ‐1(Product No: 4)
Collection, Storage & Captive
Sodium Di 100.00 Consumption or sell to end
10 28.6
Chromate MT/Month user/s. having Rule 9 Permission. To be
Consider Group ‐2(Product No: 29)

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M/s. Malvis Industries Pre-Feasibility Report

3.10 Schematic representations of the feasibility drawing which give information of EIA
Purpose.

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M/s. Malvis Industries Pre-Feasibility Report

CHAPTER 4
SITE ANALYSIS
4.1 Connectivity
• Site is very well connected by road

Aerial Distance From

Sr. No. Description Name
Project Site
1. Nearest Roadways N. H. No – 8 33 Km
2. Nearest Railway Station Bharuch 23 Km
3. Nearest Airport Vadodara 74 Km
4. Nearest Town/City Bharuch 23 Km
GIDC Water
5 Km
5. Nearest River/Estuary/Canal/Sea Reservoir
Narmada River 13 Km

National Parks/ Sanctuaries/ Eco None within 10 km radius

6. -
Sensitive Area/ Wild Life Sanctuary distance

4.2 Land Form, Land Use and Land Ownership

 Land use : Non-agricultural land
 Land Ownership : GIDC land
 Land is in possession with owner and the proposed project is located in the notified industrial
area. Total plot area is 2594.47 square meters. Land possession document is attached as
Annexure – III. The area break up is given in Table No. 3.

TABLE NO. 8 LAND AREA BREAK UP

Sr.
Particulars Area (m2)
No.

1 Plant area 450

2 Water Tank Area 200

3 Solvent Yard 315

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M/s. Malvis Industries Pre-Feasibility Report

Sr.
Particulars Area (m2)
No.

4 Office Area 120

5 Raw Material & Storage Area 225

8 ETP Area 250

9 Open area 178.45

10 Greenbelt 856.02

Total Plant Area 2594.47

4.3 Topography (along with map)

The topography of the project site for project is plain terrain. There is no change in land
use/topography as the project is already located in well-developed industrial area.

4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including
area under CRZ)), shortest distances from the periphery of the project to periphery of the
forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from
HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette
notification should be given.
The project is already located in well-developed industrial area. There is no any National Park,
Forest, Wild Life Sanctuary and Eco Sensitive Area are presented within 10 km radius of the
project.

4.6 Soil Classification

The project site is located in GIDC where land is already developed for industrial purpose. The land
is not fertile and unfit for agricultural activities. There is hardly any cultivation in the surrounding
areas.

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M/s. Malvis Industries Pre-Feasibility Report

4.7 Climatic Data from Secondary Sources

Table No. 4 Climate Type and Details

Climate Semi-Arid

Seismic Zone III

Average Maximum temperature 42.7OC

Average Minimum temperature 15.7OC

Max Rain Period July to September

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M/s. Malvis Industries Pre-Feasibility Report

CHAPTER 5
PLANNING BRIEF
5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country
Planning/Development authority classification.
Type of Industry: Proposed pesticides, pesticide intermediates, Inorganic chemicals and specialty
chemicals in manufacturing unit.

5.2 Population Projection

The proposed project would require additional workers and staff during the operation of the project.

5.3 Land use planning (breakup along with green belt etc.)

Sr.
Particulars Area (m2)
No.

1 Plant area 450

2 Water Tank Area 200

3 Solvent Yard 315

4 Office Area 120

5 Raw Material & Storage Area 225

8 ETP Area 250

9 Open area 178.45

10 Greenbelt 856.02

Total Plant Area 2594.47

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M/s. Malvis Industries Pre-Feasibility Report

5.4 Assessment of Infrastructure Demand (Physical & Social)

 Employment would be as per prevailing norms of state government for skilled and
Unskilled people for the proposed expansion activity.
 Social Welfare
 Cordial relation with the villages shall be established and representation shall be made to
villagers for help for creation of facilities related to health, education, etc.

5.5 Amenities/Facilities

Proper site services such as First Aid, Drinking Water, Maintenance Workshop, etc. will be
provided to the workers.

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M/s. Malvis Industries Pre-Feasibility Report

CHAPTER 6
PROPOSED INFRASTRUCTURE

6.1 Industrial Area (Processing Area)

Processing Area (Plant Area, ETP Area, Office & Laboratory) = 820 m2

6.2 Residential Area (Non Processing Area)

There is no residential area within project premises.

6.3 Green Belt

Total 2594.47 m2 land area is available at site; out of this area around 856.00sq. meter (33 %) area
will be developed as greenbelt.

6.4 Social Infrastructure

This project shall provide employment opportunity for about 25 nos. of people during operation
phase. The project is responsible for social benefits like water, health care measures, educational
benefits, promotion of culture & religious activities, etc.

6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc.)
Major factors involved in the selection of site are listed below:
 Site is very well connected by road.
 Proximity to Raw Material suppliers.
 Availability of sufficient land free from cultivation.
 Availability of power facilities.
 Availability of fuel.

6.6 Drinking water Management (Source & Supply of water)

Total water requirement shall be met through GIDC Water Supply.

6.7 Sewerage System

Sewage is being/will be expected to generate due to domestic activities of workmen and staff
personnel during operation phase. Sewage generated during operation phase is being/shall be
treated in septic tank/soak pit system.

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M/s. Malvis Industries Pre-Feasibility Report

6.8 Solid Waste Management

Solid waste is being/will be generated from day to day operations and it will collected and disposed
of in to the nearest solid waste disposal site.

6.9 Power Requirement and Supply/Source

Power requirement will be 100 KVA. Source of the power will be GEB

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CHAPTER 7
REHABILITATION AND RESETTLEMENT (R & R) PLAN

7.1 Policy to be adopted (central/state) in respect of the project affected including home
Ousters, land oustees and landless laborers (a brief outline to be given).
There is no habitation on the project area and it is industrial land which is located within GIDC, so
that R & R policy is not applicable to this project. There shall be no displacement of any population
in project area.

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CHAPTER 8

PROJECT SCHEDULE & COST ESTIMATES

8.1 Likely date of start of construction and likely date of completion (Time schedule for the
project to be given).
We shall start construction of the project after getting EC & CTE and we shall start production after
applying for CCA.

8.2 Estimated Project cost along with analysis in terms of economic viability of the Project.
The total cost of the project after proposed will be Rs. 210 Lakhs.

Table No. 11 Project Cost Breakup

Sr.
Particulars Cost (in Lakhs)
No.

1. Land & Site Development 90.00

2. Civil Work 20.00

3. Plant & Machinery 50.00

4. Utilities 10.00

5. ETP 30.00

6. APC 5.00

7. Hazardous Waste 1.00

8. Occupational Health & Safety 1.0

9. Greenbelt Development 3.0

Total 210.00

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M/s. Malvis Industries Pre-Feasibility Report

CHAPTER-9
Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people
including tribal population, if any, in the area.

 Employment would be as per prevailing norms of state government for skilled and
unskilled people for the proposed expansion project.
 Social Welfare shall be done.
 Cordial relation with the industry shall be established and representation shall be made to
villagers for help for creation of facilities related to health, education, etc.

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